Tag Archives: planetary gearbox for motor

China Professional ZD Good Quality Brushless Gear Motor With Planetary Gearbox For Packing Machine vacuum pump design

Product Description

Model Selection

        ZD Leader has a wide range of micro motor production lines in the industry, including DC Motor, AC Motor, Brushless Motor, Planetary Gear Motor, Drum Motor,  Planetary Gearbox, RV Reducer and Harmonic Gearbox etc. Through technical innovation and customization, we help you create outstanding application systems and provide flexible solutions for various industrial automation situations. 

• Model Selection

Our professional sales representive and technical team will choose the right model and transmission solutions for your usage depend on your specific parameters.

• Drawing Request

If you need more product parameters, catalogues, CAD or 3D drawings, please contact us.

• On Your Need

We can modify standard products or customize them to meet your specific needs.

Range Of Gear Motor

Pleas click the click button to view more detailed specification:

 

Company Profile

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Application: Universal, Industrial, Household Appliances
Operating Speed: Constant Speed
Excitation Mode: Excited
Function: Control, Driving
Casing Protection: Closed Type
Type: Z2
Customization:
Available

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gear motor

Are gear motors suitable for both heavy-duty industrial applications and smaller-scale uses?

Yes, gear motors are suitable for both heavy-duty industrial applications and smaller-scale uses. Their versatility and ability to provide torque multiplication make them valuable in a wide range of applications. Here’s a detailed explanation of why gear motors are suitable for both types of applications:

1. Heavy-Duty Industrial Applications:

Gear motors are commonly used in heavy-duty industrial applications due to their robustness and ability to handle high loads. Here are the reasons why they are suitable for such applications:

  • Torque Multiplication: Gear motors are designed to provide high torque output, making them ideal for applications that require substantial force to move or operate heavy machinery, conveyors, or equipment.
  • Load Handling: Industrial settings often involve heavy loads and demanding operating conditions. Gear motors, with their ability to handle high loads, are well-suited for tasks such as lifting, pulling, pushing, or driving heavy materials or equipment.
  • Durability: Heavy-duty industrial applications require components that can withstand harsh environments, frequent use, and demanding operating conditions. Gear motors are typically constructed with durable materials and designed to withstand heavy vibrations, shock loads, and temperature variations.
  • Speed Reduction: Many industrial processes require the reduction of motor speed to achieve the desired output speed. Gear motors offer precise speed reduction capabilities through gear ratios, allowing for optimal control and operation of machinery and equipment.

2. Smaller-Scale Uses:

While gear motors excel in heavy-duty industrial applications, they are also suitable for smaller-scale uses across various industries and applications. Here’s why gear motors are well-suited for smaller-scale uses:

  • Compact Size: Gear motors are available in compact sizes, making them suitable for applications with limited space or small-scale machinery, devices, or appliances.
  • Torque and Power Control: Even in smaller-scale applications, there may be a need for torque multiplication or precise power control. Gear motors can provide the necessary torque and power output for tasks such as precise positioning, controlling speed, or driving small loads.
  • Versatility: Gear motors come in various configurations, such as parallel shaft, planetary, or worm gear designs, offering flexibility to match specific requirements. They can be adapted to different applications, including robotics, medical devices, automotive systems, home automation, and more.
  • Efficiency: Gear motors are designed to be efficient, converting the electrical input power into mechanical output power with minimal losses. This efficiency is advantageous for smaller-scale applications where energy conservation and battery life are critical.

Overall, gear motors are highly versatile and suitable for both heavy-duty industrial applications and smaller-scale uses. Their ability to provide torque multiplication, handle high loads, offer precise speed control, and accommodate various sizes and configurations makes them a reliable choice in a wide range of applications. Whether it’s powering large industrial machinery or driving small-scale automation systems, gear motors provide the necessary torque, control, and durability required for efficient operation.

gear motor

Can you explain the role of backlash in gear motors and how it’s managed in design?

Backlash plays a significant role in gear motors and is an important consideration in their design and operation. Backlash refers to the slight clearance or play between the teeth of gears in a gear system. It affects the precision, accuracy, and responsiveness of the gear motor. Here’s an explanation of the role of backlash in gear motors and how it is managed in design:

1. Role of Backlash:

Backlash in gear motors can have both positive and negative effects:

  • Compensation for Misalignment: Backlash can help compensate for minor misalignments between gears, shafts, or the load. It allows a small amount of movement before engaging the next set of teeth, reducing the risk of damage due to misalignment. This can be particularly beneficial in applications where precise alignment is challenging or subject to variations.
  • Negative Impact on Accuracy and Responsiveness: Backlash can introduce a delay or “dead zone” in the motion transmission. When changing the direction of rotation or reversing the load, the gear teeth must first overcome the clearance or play before engaging in the opposite direction. This delay can reduce the overall accuracy, responsiveness, and repeatability of the gear motor, especially in applications that require precise positioning or rapid changes in direction or speed.

2. Managing Backlash in Design:

Designers employ various techniques to manage and minimize backlash in gear motors:

  • Tight Manufacturing Tolerances: Proper manufacturing techniques and tight tolerances can help minimize backlash. Precision machining and quality control during the production of gears and gear components ensure closer tolerances, reducing the amount of play between gear teeth.
  • Preload or Pre-tensioning: Applying a preload or pre-tensioning force to the gear system can help reduce backlash. This technique involves introducing an initial force or tension that eliminates the clearance between gear teeth. It ensures immediate contact and engagement of the gear teeth, minimizing the dead zone and improving the overall responsiveness and accuracy of the gear motor.
  • Anti-Backlash Gears: Anti-backlash gears are designed specifically to minimize or eliminate backlash. They typically feature modifications to the gear tooth profile, such as modified tooth shapes or special tooth arrangements, to reduce clearance. Anti-backlash gears can be used in gear motor designs to improve precision and minimize the effects of backlash.
  • Backlash Compensation: In some cases, backlash compensation techniques can be employed. These techniques involve monitoring the position or movement of the load and applying control algorithms to compensate for the backlash. By accounting for the clearance and adjusting the control signals accordingly, the effects of backlash can be mitigated, improving accuracy and responsiveness.

3. Application-Specific Considerations:

The management of backlash in gear motors should be tailored to the specific application requirements:

  • Positioning Accuracy: Applications that require precise positioning, such as robotics or CNC machines, may require tighter backlash control to ensure accurate and repeatable movements.
  • Dynamic Response: Applications that involve rapid changes in direction or speed, such as high-speed automation or servo control systems, may require reduced backlash to maintain responsiveness and minimize overshoot or lag.
  • Load Characteristics: The nature of the load and its impact on the gear system should be considered. Heavy loads or applications with significant inertial forces may require additional backlash management techniques to maintain stability and accuracy.

In summary, backlash in gear motors can affect precision, accuracy, and responsiveness. While it can compensate for misalignments, backlash may introduce delays and reduce the overall performance of the gear motor. Designers manage backlash through tight manufacturing tolerances, preload techniques, anti-backlash gears, and backlash compensation methods. The management of backlash depends on the specific application requirements, considering factors such as positioning accuracy, dynamic response, and load characteristics.

gear motor

What are the different types of gears used in gear motors, and how do they impact performance?

Various types of gears are used in gear motors, each with its unique characteristics and impact on performance. The choice of gear type depends on the specific requirements of the application, including torque, speed, efficiency, noise level, and space constraints. Here’s a detailed explanation of the different types of gears used in gear motors and their impact on performance:

1. Spur Gears:

Spur gears are the most common type of gears used in gear motors. They have straight teeth that are parallel to the gear’s axis and mesh with another spur gear to transmit power. Spur gears provide high efficiency, reliable operation, and cost-effectiveness. However, they can generate significant noise due to the meshing of teeth, and they may produce axial thrust forces. Spur gears are suitable for applications that require high torque transmission and moderate to high rotational speeds.

2. Helical Gears:

Helical gears have angled teeth that are cut at an angle to the gear’s axis. This helical tooth configuration enables gradual engagement and smoother tooth contact, resulting in reduced noise and vibration compared to spur gears. Helical gears provide higher load-carrying capacity and are suitable for applications that require high torque transmission and moderate to high rotational speeds. They are commonly used in gear motors where low noise operation is desired, such as in automotive applications and industrial machinery.

3. Bevel Gears:

Bevel gears have teeth that are cut on a conical surface. They are used to transmit power between intersecting shafts, usually at right angles. Bevel gears can have straight teeth (straight bevel gears) or curved teeth (spiral bevel gears). These gears provide efficient power transmission and precise motion control in applications where shafts need to change direction. Bevel gears are commonly used in gear motors for applications such as steering systems, machine tools, and printing presses.

4. Worm Gears:

Worm gears consist of a worm (a type of screw) and a mating gear called a worm wheel or worm gear. The worm has a helical thread that meshes with the worm wheel, resulting in a compact and high gear reduction ratio. Worm gears provide high torque transmission, low noise operation, and self-locking properties, which prevent reverse motion. They are commonly used in gear motors for applications that require high gear reduction and locking capabilities, such as in lifting mechanisms, conveyor systems, and machine tools.

5. Planetary Gears:

Planetary gears, also known as epicyclic gears, consist of a central sun gear, multiple planet gears, and an outer ring gear. The planet gears mesh with both the sun gear and the ring gear, creating a compact and efficient gear system. Planetary gears offer high torque transmission, high gear reduction ratios, and excellent load distribution. They are commonly used in gear motors for applications that require high torque and compact size, such as in robotics, automotive transmissions, and industrial machinery.

6. Rack and Pinion:

Rack and pinion gears consist of a linear rack (a straight toothed bar) and a pinion gear (a spur gear with a small diameter). The pinion gear meshes with the rack to convert rotary motion into linear motion or vice versa. Rack and pinion gears provide precise linear motion control and are commonly used in gear motors for applications such as linear actuators, CNC machines, and steering systems.

The choice of gear type in a gear motor depends on factors such as the desired torque, speed, efficiency, noise level, and space constraints. Each type of gear offers specific advantages and impacts the performance of the gear motor differently. By selecting the appropriate gear type, gear motors can be optimized for their intended applications, ensuring efficient and reliable power transmission.

China Professional ZD Good Quality Brushless Gear Motor With Planetary Gearbox For Packing Machine   vacuum pump design		China Professional ZD Good Quality Brushless Gear Motor With Planetary Gearbox For Packing Machine   vacuum pump design
editor by CX 2024-05-08

China manufacturer ZD Right Angle Electric Brush Gear Motor For Customized Project with Planetary Gearbox motor engine

Product Description

Model Selection

ZD Leader has a wide range of micro motor production lines in the industry, including DC Motor, AC Motor, Brushless Motor, Planetary Gear Motor, Drum Motor, Planetary Gearbox, RV Reducer and Harmonic Gearbox etc. Through technical innovation and customization, we help you create outstanding application systems and provide flexible solutions for various industrial automation situations.

• Model Selection
Our professional sales representive and technical team will choose the right model and transmission solutions for your usage depend on your specific parameters.

• Drawing Request

If you need more product parameters, catalogues, CAD or 3D drawings, please contact us.
 

• On Your Need

We can modify standard products or customize them to meet your specific needs.

 

Product Parameters

Features:
1) Dimensions: 80mm
2) Power: 25, 40W
3) Voltage(V): 12, 24, 90V
4) Speed(nS): 3000, 3100, 3200rpm
5) Reduction ratio: 3~ 200K &250~2000k(MID gearbox 4GN10X)

Usage:
Our motors can be widely used in medical appliance, packing mechanism, printing mechanism, cup making machine, textile machinery, and so on.

Certification: CE, UL, ISO9001 and RoHS

Gearhead Model Gear Ratio
5GN *K 3,3.6,5,6,7.5,9,12.5,15,18,25,30,36,50,60,75,90,100,120,150,180,200
5GN10XK(Decimal gearhead)

Range Of Gear Motor

Pleas click the click button to view more detailed specification for each serie of Gear Motor.

 

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Company Profile

 

FAQ

Q: What’re your main products?
A: We currently produce Brushed Dc Motors, Brushed Dc Gear Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors, Ac Motors and High Precision Planetary Gear Box etc. You can check the specifications for above motors on our website and you can email us to recommend needed motors per your specification too.

Q: How to select a suitable motor?
A:If you have motor pictures or drawings to show us, or you have detailed specs like voltage, speed, torque, motor size, working mode of the motor, needed lifetime and noise level etc, please do not hesitate to let us know, then we can recommend suitable motor per your request accordingly.

Q: Do you have a customized service for your standard motors?
A: Yes, we can customize per your request for the voltage, speed, torque and shaft size/shape. If you need additional wires/cables soldered on the terminal or need to add connectors, or capacitors or EMC we can make it too.

Q: Do you have an individual design service for motors?
A: Yes, we would like to design motors individually for our customers, but it may need some mold developing cost and design charge.

Q: What’s your lead time?
A: Generally speaking, our regular standard product will need 15-30days, a bit longer for customized products. But we are very flexible on the lead time, it will depend on the specific orders.

Operating Speed: Constant Speed
Excitation Mode: Excited
Function: Driving
Casing Protection: Closed Type
Number of Poles: 2
Structure and Working Principle: Brush
Customization:
Available

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Customized Request

Motor

The Benefits of Using a Gear Motor

A gear motor works on the principle of conservation of angular momentum. As the smaller gear covers more RPM and the larger gear produces more torque, the ratio between the two is greater than one. Similarly, a multiple gear motor follows the principle of energy conservation, with the direction of rotation always opposite to the one that is adjacent to it. It’s easy to understand the concept behind gear motors and the various types available. Read on to learn about the different types of gears and their applications.

Electric motor

The choice of an electric motor for gear motor is largely dependent on the application. There are various motor and gearhead combinations available, and some are more efficient than others. However, it is critical to understand the application requirements and select a motor that meets these needs. In this article, we’ll examine some of the benefits of using a gear motor. The pros and cons of each type are briefly discussed. You can buy new gear motors at competitive prices, but they aren’t the most reliable or durable option for your application.
To determine which motor is best for your application, you’ll need to consider the load and speed requirements. A gear motor’s efficiency (e) can be calculated by taking the input and output values and calculating their relation. On the graph below, the input (T) and output (P) values are represented as dashed lines. The input (I) value is represented as the torque applied to the motor shaft. The output (P) is the amount of mechanical energy converted. A DC gear motor is 70% efficient at 3.75 lb-in / 2,100 rpm.
In addition to the worm gear motor, you can also choose a compact DC worm gear motor with a variable gear ratio from 7.5 to 80. It has a range of options and can be custom-made for your specific application. The 3-phase AC gear motor, on the other hand, works at a rated power of one hp and torque of 1.143.2 kg-m. The output voltage is typically 220V.
Another important factor is the output shaft orientation. There are two main orientations for gearmotors: in-line and offset. In-line output shafts are most ideal for applications with high torque and short reduction ratios. If you want to avoid backlash, choose a right angle output shaft. An offset shaft can cause the output shaft to become excessively hot. If the output shaft is angled at a certain angle, it may be too large or too small.

Gear reducer

A gear reducer is a special kind of speed reducing motor, usually used in large machinery, such as compressors. These reducers have no cooling fan and are not designed to handle heavy loads. Different purposes require different service factors. For instance, a machine that requires frequent fast accelerations and occasional load spikes needs a gear reducer with a high service factor. A gear reducer that’s designed for long production shifts should be larger than a machine that uses it for short periods of time.
A gear reducer can reduce the speed of a motor by a factor of two. The reduction ratio changes the rotation speed of the receiving member. This change in speed is often required to solve problems of inertia mismatch. The torque density of a gear reducer is measured in newton meters and will depend on the motor used. The first criterion is the configuration of the input and output shafts. A gear ratio of 2:1, for example, means that the output speed has been cut in half.
Bevel gear reducers are a good option if the input and output shafts are perpendicular. This type is very robust and is perfect for situations where the angle between two axes is small. However, bevel gear reducers are expensive and require constant maintenance. They are usually used in heavy-duty conveyors and farm equipment. The correct choice of gear reducer for gear motor is crucial for the efficiency and reliability of the mechanism. To get the best gear reducer for your application, talk to a qualified manufacturer today.
Choosing a gear reducer for a gear motor can be tricky. The wrong one can ruin an entire machine, so it’s important to know the specifics. You must know the torque and speed requirements and choose a motor with the appropriate ratio. A gear reducer should also be compatible with the motor it’s intended for. In some cases, a smaller motor with a gear reducer will work better than a larger one.
Motor

Motor shaft

Proper alignment of the motor shaft can greatly improve the performance and life span of rotating devices. The proper alignment of motors and driven instruments enhances the transfer of energy from the motor to the instrument. Incorrect alignment leads to additional noise and vibration. It may also lead to premature failure of couplings and bearings. Misalignment also results in increased shaft and coupling temperatures. Hence, proper alignment is critical to improve the efficiency of the driven instrument.
When choosing the correct type of gear train for your motor, you need to consider its energy efficiency and the torque it can handle. A helical geared motor is more efficient for high output torque applications. Depending on the required speed and torque, you can choose between an in-line and a parallel helical geared motor. Both types of gears have their advantages and disadvantages. Spur gears are widespread. They are toothed and run parallel to the motor shaft.
A planetary gear motor can also have a linear output shaft. A stepping motor should not operate at too high current to prevent demagnetization, which will lead to step loss or torque drop. Ensure that the motor and gearbox output shafts are protected from external impacts. If the motor and gearbox are not protected against bumps, they may cause thread defects. Make sure that the motor shafts and rotors are protected from external impacts.
When choosing a metal for your gear motor’s motor shaft, you should consider the cost of hot-rolled bar stock. Its outer layers are more difficult to machine. This type of material contains residual stresses and other problems that make it difficult to machine. For these applications, you should choose a high-strength steel with hard outer layers. This type of steel is cheaper, but it also has size considerations. It’s best to test each material first to determine which one suits your needs.
In addition to reducing the speed of your device, a geared motor also minimizes the torque generated by your machine. It can be used with both AC and DC power. A high-quality gear motor is vital for stirring mechanisms and conveyor belts. However, you should choose a geared motor that uses high-grade gears and provides maximum efficiency. There are many types of planetary gear motors and gears on the market, and it’s important to choose the right one.
Motor

First stage gears

The first stage gears of a gear motor are the most important components of the entire device. The motor’s power transmission is 90% efficient, but there are many factors that can affect its performance. The gear ratios used should be high enough to handle the load, but not too high that they are limiting the motor’s speed. A gear motor should also have a healthy safety factor, and the lubricant must be sufficient to overcome any of these factors.
The transmission torque of the gear changes with its speed. The transmission torque at the input side of the gear decreases, transferring a small torque to the output side. The number of teeth and the pitch circle diameters can be used to calculate the torque. The first stage gears of gear motors can be categorized as spur gears, helical gears, or worm gears. These three types of gears have different torque capacities.
The first stage helical gear is the most important part of a gear motor. Its function is to transfer rotation from one gear to the other. Its output is the gearhead. The second stage gears are connected by a carrier. They work in tandem with the first stage gear to provide the output of the gearhead. Moreover, the first stage carrier rotates in the same direction as the input pinion.
Another important component is the output torque of the gearmotor. When choosing a gearmotor, consider the starting torque, running torque, output speed, overhung and shock loads, duty cycles, and more. It is crucial to choose a gearmotor with the right ratio for the application. By choosing the proper gearmotor, you will get maximum performance with minimal operating costs and increase plant productivity. For more information on first stage gears, check out our blog.
The first stage of a gear motor is composed of a set of fixed and rotating sprockets. The first stage of these gears acts as a drive gear. Its rotational mass is a limiting factor for torque. The second stage consists of a rotating shaft. This shaft rotates in the direction of the torque axis. It is also the limiting force for the motor’s torque.

China manufacturer ZD Right Angle Electric Brush Gear Motor For Customized Project with Planetary Gearbox   motor engine	China manufacturer ZD Right Angle Electric Brush Gear Motor For Customized Project with Planetary Gearbox   motor engine
editor by CX 2023-06-01

China best High Torque P Series Planetary Gearbox Motor for Concrete Mixer brushless motor

Product Description

Planetary Series High Power Gear Box

Housing is made of cast iron,which improve its rigidity and anti-vibration.

Sun and plant gears are processed by cementite and hardening,gears are processes by grinding,which improve the efficiency and lifetime of the gearbox.

Input mode:coaxial input,helical gear input,bevel-helical gear input.

Output mode:internal involute spline,hollow shaft with shrink disk,external involute spline,solid shaft with flat key.

Mounting mode:Horizonal vertical,torque-arm.
P series sizes 9~34            transmission stage:2~3               ratio:25~4000
Ratio will be larger in combination with H,R,K series.

RFQ
Q:Are you trading company or manufacturer?
A: We are manufacturer with over 20 years’ experience.

Q: How long is your delivery time?
A: Generally it is within 10 days if the goods are in stock, for goods produced as per order, it is within 35 days after confirmation of order.

Q: How long should I wait for the feedback after I send the enquiry?
A: Normally within 12 hours.

Q: What information should I give you to confirm the product?
A: Model/Size, Transmission Ratio, Speed, Shaft directions & Order quantity etc.

Q: Hong long is your product warranty?
A: We offer 12 months warranty from departure date of the goods.

Q: What is your payment terms? T/T 100% in advance for amount less than USD10000.-, 30% T/T in advance , balance before shipment for amount above USD10000.

If you have any other questions, please feel free to contact us below:

HOW TO CONTACT US?
Send your Inquiry Details in the Below, click “Send” Now!

Application: Motor, Machinery, Agricultural Machinery
Function: Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction
Layout: P
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Four-Step
Customization:
Available

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Customized Request

Motor

The Basics of a Gear Motor

The basic mechanism behind the gear motor is the principle of conservation of angular momentum. The smaller the gear, the more RPM it covers and the larger the gear, the more torque it produces. The ratio of angular velocity of two gears is called the gear ratio. Moreover, the same principle applies to multiple gears. This means that the direction of rotation of each adjacent gear is always the opposite of the one it is attached to.

Induction worm gear motor

If you’re looking for an electric motor that can deliver high torque, an Induction worm gear motor might be the right choice. This type of motor utilizes a worm gear attached to the motor to rotate a main gear. Because this type of motor is more efficient than other types of motors, it can be used in applications requiring massive reduction ratios, as it is able to provide more torque at a lower speed.
The worm gear motor is designed with a spiral shaft that is set into splines in another gear. The speed at which the worm gear rotates is dependent on the torque produced by the main gear. Induction worm gear motors are best suited for use in low-voltage applications such as electric cars, renewable energy systems, and industrial equipment. They come with a wide range of power-supply options, including twelve-volt, 24-volt, and 36-volt AC power supplies.
These types of motors can be used in many industrial settings, including elevators, airport equipment, food packaging facilities, and more. They also produce less noise than other types of motors, which makes them a popular choice for manufacturers with limited space. The efficiency of worm gearmotors makes them an excellent choice for applications where noise is an issue. Induction worm gear motors can be compact and extremely high-torque.
While the Induction worm gear motor is most widely used in industrial applications, there are other kinds of gearmotors available. Some types are more efficient than others, and some are more expensive than others. For your application, choosing the correct motor and gearbox combination is crucial to achieving the desired result. You’ll find that the Induction worm gear motor is an excellent choice for many applications. The benefits of an Induction worm gear motor can’t be overstated.
The DC gear motor is an excellent choice for high-end industrial applications. This type of gearmotor is smaller and lighter than a standard AC motor and can deliver up to 200 watts of torque. A gear ratio of three to two can be found in these motors, which makes them ideal for a wide range of applications. A high-quality DC gear motor is a great choice for many industrial applications, as they can be highly efficient and provide a high level of reliability.
Electric gear motors are a versatile and widely used type of electric motor. Nevertheless, there are some applications that don’t benefit from them, such as applications with high shaft speed and low torque. Applications such as fan motors, pump and scanning machines are examples of such high-speed and high-torque demands. The most important consideration when choosing a gearmotor is its efficiency. Choosing the right size will ensure the motor runs efficiently at peak efficiency and will last for years.
Motor

Parallel shaft helical gear motor

The FC series parallel shaft helical gearmotor is a compact, lightweight, and high-performance unit that utilizes a parallel shaft structure. Its compact design is complemented by high transmission efficiency and high carrying capacity. The motor’s material is 20CrMnTi alloy steel. The unit comes with either a flanged input or bolt-on feet for installation. Its low noise and compact design make it an ideal choice for a variety of applications.
The helical gears are usually arranged in two rows of one another. Each row contains one or more rows of teeth. The parallel row has the teeth in a helical pattern, while the helical rows are lined up parallelly. In addition to this, the cross helical gears have a point contact design and do not overlap. They can be either parallel or crossed. The helical gear motors can have any number of helical pairs, each with a different pitch circle diameter.
The benefits of the Parallel Shaft Helical Gearbox include high temperature and pressure handling. It is produced by skilled professionals using cutting-edge technology, and is widely recognized for its high performance. It is available in a range of technical specifications and is custom-made to suit individual requirements. These gearboxes are durable and low-noise and feature high reliability. You can expect to save up to 40% of your energy by using them.
The parallel shaft helical gear motors are designed to reduce the speed of a rotating part. The nodular cast iron housing helps make the unit robust in difficult environments, while the precision-machined gears provide quiet, vibration-free operation. These motors are available in double reduction, triple reduction, and quadruple reduction. The capacity ranges from 0.12 kW to 45 kW. You can choose from a wide variety of capacities, depending on the size of your gearing needs.
The SEW-EURODRIVE parallel shaft helical gearmotor is a convenient solution for space-constrained applications. The machine’s modular design allows for easy mounting and a wide range of ambient temperatures. They are ideal for a variety of mechanical applications, including conveyors, augers, and more. If you want a small footprint, the SEW-EURODRIVE parallel shaft helical gear motor is the best solution for you.
The parallel shaft helical gears are advantageous for both high and low speed applications. Parallel helical gears are also suitable for low speed and low duty applications. A good example of a cross-helix gear is the oil pump of an internal combustion engine. Both types of helical gears are highly reliable and offer vibration-free operation. They are more costly than conventional gear motors, but offer more durability and efficiency.
Motor

Helical gear unit

This helical gear unit is designed to operate under a variety of demanding conditions and can be used in a wide range of applications. Designed for long life and high torque density, this gear unit is available in a variety of torques and gear ratios. Its design and construction make it compatible with a wide range of critical mechanical systems. Common applications include conveyors, material handling, steel mills, and paper mills.
Designed for high-performance applications, the Heidrive helical gear unit provides superior performance and value. Its innovative design allows it to function well under a wide range of operating conditions and is highly resistant to damage. These gear motors can be easily combined with a helical gear unit. Their combined power output is 100 Nm, and they have a high efficiency of up to 90%. For more information about the helical gear motor, contact a Heidrive representative.
A helical gear unit can be classified by its reference section in the standard plane or the turning plane. Its center gap is the same as that of a spur gear, and its number of teeth is the same. In addition to this, the helical gear has a low axial thrust, which is another important characteristic. The helical gear unit is more efficient at transferring torque than a spur gear, and it is quieter, too.
These units are designed to handle large loads. Whether you are using them for conveyors, augers, or for any other application that involves high-speed motion, a helical gear unit will deliver maximum performance. A helical gear unit from Flender can handle 400,000 tasks with a high degree of reliability. Its high efficiency and high resistance to load ensures high plant availability. These gear motors are available in a variety of sizes, from single-speed to multi-speed.
PEC geared motors benefit from decades of design experience and high quality materials. They are robust, quiet, and offer excellent performance. They are available in multiple configurations and are dimensionally interchangeable with other major brands. The gear motors are manufactured as modular kits to minimize inventory. They can be fitted with additional components, such as backstops and fans. This makes it easy to customize your gear motors and save money while reducing costs.
Another type of helical gears is the double helical gear. The double helical gear unit has two helical faces with a gap between them. They are better for enclosed gear systems as they provide greater tooth overlap and smoother performance. Compared to double helical gears, they are smaller and more flexible than the Herringbone type. So, if you’re looking for a gear motor, a helical gear unit may be perfect for you.

China best High Torque P Series Planetary Gearbox Motor for Concrete Mixer   brushless motor	China best High Torque P Series Planetary Gearbox Motor for Concrete Mixer   brushless motor
editor by CX 2023-05-15

China wholesaler Planetary Motor Metal Gearbox Copper Coil Motor for Intelligent Equipment DC 12V with Ball Bearings with Good quality

Product Description

Planetary Motor Metal Gearbox Copper Coil motor for Intelligent Equipment DC 12V with Ball Bearings:


 

1)Product Description:
    
1°size:Diameter 36mm 
    2°lifespan:1000 hours 
    3°gear material: plastic or brass
    4°IP rate:IP54
2)Motor Specification:

Basic information
Product name PG36M555 series,36mm diameter planet gear motor
Motor type carbon-brush commutator
Gear type Straight gearwheel,planet construction
Housing material Steel
Geartrain material Steel and Powdered Metal,POM optional
Bearing at output shaft Ball bearing
Lubricant Grease for high-low temperature, -62°…+204°
Backlash at no-load <1°,MIN0.3°
OEM & ODM Service Available 
Certificate CE,ROHS,ISO/TS16949

 

An exact model of gearbox and motor combination
Product seires PG36M555 series
An exact Model NO. PG36M555 12V 6000-50.9K
Motor Voltage(VDC) 12
Motor no load speed(rpm) 6000
Gearbox reduction ratio 50.9K
Gearmotor no load current(A) <0.12
Gearmotor no load speed(rpm) 117±10%
Gearmotor rated load torque(kgf.cm) 12
Gearmotor rated current(A) <2.500A
Gearmotor rated load speed(rpm) 98±10%
Noise (DB) <55DB 
Lifetime 1000+ hours (varies by application)
Rotation CW/CCW reversible

3)Drawing of Motor:   

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7)FAQ:

Q: Are you trading company or manufacturer ?

A: We are Integration of industry and trade, with over 20 years experience in DC worm gear motor. Our company have accumulated skilled production line, complete management and powerful research support, which could match all of the customers’ requirements and make them satisfaction.
 

Q: What is your main product?

DC Motor: Gear motor, Square motor, Stepped motor, and Micro motor
-Welding equipment: Wire feeder, Welding rod, Welding Torch, Earth clamp, Electrode holder, and Rectifier
 

Q: What if I don’t know which DC motor I need?

A: Don’t worry, Send as much information as you can, our team will help you find the right 1 you are looking for.
 

Q: What is your terms of payment ?

A: Payment=1000USD, 30% T/T in advance ,balance before shippment.
If you have another question, pls feel free to contact us as below:
 

Q: How to delivery:

A: By sea – Buyer appoint forwarder, or our sales team find suitable forwarder for buyers. 

By air – Buyer offer collect express account, or our sales team find suitable express for buyers. (Mostly for sample)
Others – Actually,samples send by DHL,UPS, TNT and Fedex etc. We arrange to delivery goods to some place from China appointed by buyers.

Q: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to quantity.

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Application: Industrial, Household Appliances, Power Tools
Operating Speed: Constant Speed
Excitation Mode: Excited
Samples:
US$ 20/Piece
1 Piece(Min.Order)

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Motor

How to Assemble a Planetary Motor

A Planetary Motor uses multiple planetary surfaces to produce torque and rotational speed. The planetary system allows for a wide range of gear reductions. Planetary systems are particularly effective in applications where higher torques and torque density are needed. As such, they are a popular choice for electric vehicles and other applications where high-speed mobility is required. Nevertheless, there are many benefits associated with using a planetary motor. Read on to learn more about these motors.

VPLite

If you’re looking to replace the original VP, the VPLite has a similar output shaft as the original. This means that you can mix and match your original gear sets, including the input and output shafts. You can even mix metal inputs with plastic outputs. Moreover, if you decide to replace the gearbox, you can easily disassemble the entire unit and replace it with a new one without losing any output torque.
Compared to a planetary motor, a spur gear motor uses fewer gears and is therefore cheaper to produce. However, the latter isn’t suitable for high-torque applications. The torque produced by a planetary gearmotor is evenly distributed, which makes it ideal for applications that require higher torque. However, you may have to compromise on the torque output if you’re looking for a lightweight option.
The VersaPlanetary Lite gearbox replaces the aluminum ring gear with a 30% glass-filled nylon gear. This gearbox is available in two sizes, which means you can mix and match parts to get a better gear ratio. The VPLite gearbox also has a female 5mm hex output shaft. You can mix and match different gearboxes and planetary gearboxes for maximum efficiency.

VersaPlanetary

The VersaPlanetary is a highly versatile planetary motor that can be mounted in a variety of ways. Its unique design includes a removable shaft coupler system that makes it simple to swap out the motor with another. This planetary motor mounts in any position where a CIM motor mounts. Here’s how to assemble the motor. First, remove the hex output shaft from the VersaPlanetary output stage. Its single ring clip holds it in place. You can use a drill press to drill a hole into the output shaft.
After mounting the gearbox, you can then mount the motor. The mounting hardware included with the VersaPlanetary Planetary Motor comes with four 10-32 threaded holes on a two-inch bolt circle. You can use these holes to mount your VersaPlanetary on a CIM motor or a CIM-compatible motor. Once assembled, the VersaPlanetary gearbox has 72 different gear ratios.
The VersaPlanetary gearbox is interchangeable with regular planetary gearboxes. However, it does require additional parts. You can purchase a gearbox without the motor but you’ll need a pinion. The pinion attaches to the shaft of the motor. The gearbox is very sturdy and durable, so you won’t have to worry about it breaking or wearing out.

Self-centering planetary gears

A planetary motor is a simple mechanical device that rotates around a axis, with the planets moving around the shaft in a radial direction. The planets are positioned so that they mesh with both the sun gear and the output gears. The carrier 48 is flexibly connected to the drive shaft and can move depending on the forces exerted by the planet gears. In this way, the planets can always be in the optimal mesh with the output gears and sun gear.
The first step in developing a planetary gear motor is to identify the number of teeth in each planet. The number of teeth should be an integer. The tooth diameters of the planets should mesh with each other and the ring. Typically, the teeth of one planet must mesh with each other, but the spacing between them must be equal or greater than the other. This can be achieved by considering the tooth count of each planet, as well as the spacing between planets.
A second step is to align the planet gears with the output gears. In a planetary motor, self-centering planetary gears must be aligned with both input and output gears to provide maximum torque. For this to be possible, the planet gears must be connected with the output shaft and the input shaft. Similarly, the output shaft should also be able to align with the input gear.
Motor

Encoders

A planetary geared motor is a DC motor with a planetary gearbox. The motor can be used to drive heavy loads and has a ratio of 104:1. The shaft speed is 116rpm when it is unloaded. A planetary gearbox has a low backlash and is often used in applications that need high torque. Planetary Motor encoders can help you keep track of your robot’s position or speed.
They are also able to control motor position and speed with precision. Most of them feature high resolution. A 0.18-degree resolution encoder will give you a minimum of 2000 transitions per rotation between outputs A and B. The encoder is built to industrial standards and has a sturdy gearbox to avoid damage. The encoder’s robust design means it will not stall when the motor reaches its maximum speed.
There are many advantages to a planetary motor encoder. A high-quality one will not lose its position or speed even if it’s subject to shocks. A good quality planetary motor will also last a long time. Planetary motors are great for resale or for your own project. If you’re considering buying a planetary motor, consider this information. It’ll help you decide if a particular model is right for your needs.

Cost

There are several advantages of planetary motors. One of the biggest is their cost, but they can also be used in many different applications. They can be combined with a variety of gearboxes, and are ideal for various types of robots, laboratory automation, and production applications. Planetary gearboxes are available in many different materials, and plastic planetary gearboxes are an economical alternative. Plastic gearboxes reduce noise at higher speeds, and steel input stage gears are available for high torques. A modified lubrication system can help with difficult operating conditions.
In addition to being more durable, planetary motors are much more efficient. They use fewer gears, which lowers the overall cost of production. Depending on the application, a planetary motor can be used to move a heavy object, but is generally less expensive than its counterpart. It is a better choice for situations where the load is relatively low and the motor is not used frequently. If you need a very high torque output, a planetary motor may be the better option.
Planetary gear units are a good choice for applications requiring high precision, high dynamics, and high torque density. They can be designed and built using TwinCAT and TC Motion Designer, and are delivered as complete motor and gear unit assemblies. In a few simple steps, you can calculate the torque required and compare the costs of different planetary gear units. You can then choose the best model for your application. And because planetary gear units are so efficient, they are a great option for high-end industrial applications.
Motor

Applications

There are several different applications of the planetary motor. One such application is in motion control. Planetary gearboxes have many benefits, including high torque, low backlash, and torsional stiffness. They also have an extremely compact design, and can be used for a variety of applications, from rack and pinion drives to delta robotics. In many cases, they are less expensive to manufacture and use than other types of motors.
Another application for planetary gear units is in rotary tables. These machines require high precision and low backlash for their precise positioning. Planetary gears are also necessary for noise reduction, which is a common feature in rotary tables. High precision planetary gears can make the height adjustment of OP tables a breeze. And because they are extremely durable and require low noise, they are a great choice for this application. In this case, the planetary gear is matched with an AM8000 series servomotor, which gives a wide range of choices.
The planetary gear transmission is also widely used in helicopters, automobiles, and marine applications. It is more advanced than a countershaft drive, and is capable of higher torque to weight ratios. Other advantages include its compact design and reduced noise. A key concern in the development of this type of transmission is to minimize vibration. If the output of a planetary gear transmission system is loud, the vibration caused by this type of drive system may be too loud for comfort.

China wholesaler Planetary Motor Metal Gearbox Copper Coil Motor for Intelligent Equipment DC 12V with Ball Bearings   with Good qualityChina wholesaler Planetary Motor Metal Gearbox Copper Coil Motor for Intelligent Equipment DC 12V with Ball Bearings   with Good quality
editor by CX 2023-04-24

China NEMA 11 1.8deg 28byg Micro Flat Hybrid Mini for Disinfection/Medical Stepper Step Stepping Motor Geared Motor with Planetary Gearbox motor engine

Merchandise Description

1.8 degree 28mm(NEMA 8) 2 phase hybrid stepper motor

Product Paramenters:

 

(Merchandise) (Requirements)
(Action Angle) 1.8°
 (Temperature Rise) 80ºCmax
(Ambient Temperature) -20ºC~+50ºC
(Insulation Resistance) one hundred MΩ Min. ,500VDC
(Dielectric Power): 500VAC for 1minute
(Shaft Radial Play) .02Max. (450g-load)
(Shaft Axial Engage in) .08Max. (450g-load)
(Max. radial power) 28N (20mm from the flange)
(Max. axial pressure) 10N

 Details Images:

 

1. who are we?

We are based in ZheJiang , China, begin from 2011,promote to Domestic Industry(26.00%),Western Europe(twenty.00%),North
The usa(twenty.00%),Northern Europe(ten.00%),Jap Europe(7.00%),Africa(5.00%),Southeast Asia(5.00%),Mid East(5.00%),South America(2.00%). There are whole about 51-one hundred individuals in our business office.

2. how can we promise high quality?

We are primarily based in ZheJiang , China, commence from 2011,sell to Domestic Market place(26.00%),Western Europe(twenty.00%),North
The usa(20.00%),Northern Europe(10.00%),Japanese Europe(7.00%),Africa(5.00%),Southeast Asia(5.00%),Mid East(5.00%),South The united states(2.00%). There are overall about fifty one-a hundred folks in our workplace.

three.what can you get from us?

Always a pre-production sample just before mass production
Constantly closing Inspection before shipment

four. why must you buy from us not from other suppliers?

Professional one-to-1 motor custom-made . The world’s huge enterprise of choice for high quality suppliers . ISO9001:2008 high quality management technique certification, by means of the CE, ROHS certification.

5. what companies can we offer?

Acknowledged Supply Terms: FOB,CFR,CIF,EXW,CIP,FCA,CPT,DDP,DDU,Specific Delivery,DAF,DES
Acknowledged Payment Currency:USD,EUR,CAD,HKD,GBP,CNY
Accepted Payment Variety: T/T,L/C,D/P D/A,MoneyGram,Credit rating Card,PayPal,Western Union,Income,Escrow
Language Spoken:English,Chinese

 

Application: Printing Equipment
Speed: Low Speed
Number of Stator: Two-Phase
Excitation Mode: HB-Hybrid
Function: Control
Number of Poles: 2

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Samples:
US$ 30/Piece
1 Piece(Min.Order)

|
Request Sample

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Customization:

###

(Item) (Specifications)
(Step Angle) 1.8°
 (Temperature Rise) 80ºCmax
(Ambient Temperature) -20ºC~+50ºC
(Insulation Resistance) 100 MΩ Min. ,500VDC
(Dielectric Strength): 500VAC for 1minute
(Shaft Radial Play) 0.02Max. (450g-load)
(Shaft Axial Play) 0.08Max. (450g-load)
(Max. radial force) 28N (20mm from the flange)
(Max. axial force) 10N
Application: Printing Equipment
Speed: Low Speed
Number of Stator: Two-Phase
Excitation Mode: HB-Hybrid
Function: Control
Number of Poles: 2

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Samples:
US$ 30/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

(Item) (Specifications)
(Step Angle) 1.8°
 (Temperature Rise) 80ºCmax
(Ambient Temperature) -20ºC~+50ºC
(Insulation Resistance) 100 MΩ Min. ,500VDC
(Dielectric Strength): 500VAC for 1minute
(Shaft Radial Play) 0.02Max. (450g-load)
(Shaft Axial Play) 0.08Max. (450g-load)
(Max. radial force) 28N (20mm from the flange)
(Max. axial force) 10N

The Benefits of Using a Gear Motor

A gear motor works on the principle of conservation of angular momentum. As the smaller gear covers more RPM and the larger gear produces more torque, the ratio between the two is greater than one. Similarly, a multiple gear motor follows the principle of energy conservation, with the direction of rotation always opposite to the one that is adjacent to it. It’s easy to understand the concept behind gear motors and the various types available. Read on to learn about the different types of gears and their applications.

Electric motor

The choice of an electric motor for gear motor is largely dependent on the application. There are various motor and gearhead combinations available, and some are more efficient than others. However, it is critical to understand the application requirements and select a motor that meets these needs. In this article, we’ll examine some of the benefits of using a gear motor. The pros and cons of each type are briefly discussed. You can buy new gear motors at competitive prices, but they aren’t the most reliable or durable option for your application.
To determine which motor is best for your application, you’ll need to consider the load and speed requirements. A gear motor’s efficiency (e) can be calculated by taking the input and output values and calculating their relation. On the graph below, the input (T) and output (P) values are represented as dashed lines. The input (I) value is represented as the torque applied to the motor shaft. The output (P) is the amount of mechanical energy converted. A DC gear motor is 70% efficient at 3.75 lb-in / 2,100 rpm.
In addition to the worm gear motor, you can also choose a compact DC worm gear motor with a variable gear ratio from 7.5 to 80. It has a range of options and can be custom-made for your specific application. The 3-phase AC gear motor, on the other hand, works at a rated power of one hp and torque of 1.143.2 kg-m. The output voltage is typically 220V.
Another important factor is the output shaft orientation. There are two main orientations for gearmotors: in-line and offset. In-line output shafts are most ideal for applications with high torque and short reduction ratios. If you want to avoid backlash, choose a right angle output shaft. An offset shaft can cause the output shaft to become excessively hot. If the output shaft is angled at a certain angle, it may be too large or too small.
Motor

Gear reducer

A gear reducer is a special kind of speed reducing motor, usually used in large machinery, such as compressors. These reducers have no cooling fan and are not designed to handle heavy loads. Different purposes require different service factors. For instance, a machine that requires frequent fast accelerations and occasional load spikes needs a gear reducer with a high service factor. A gear reducer that’s designed for long production shifts should be larger than a machine that uses it for short periods of time.
A gear reducer can reduce the speed of a motor by a factor of two. The reduction ratio changes the rotation speed of the receiving member. This change in speed is often required to solve problems of inertia mismatch. The torque density of a gear reducer is measured in newton meters and will depend on the motor used. The first criterion is the configuration of the input and output shafts. A gear ratio of 2:1, for example, means that the output speed has been cut in half.
Bevel gear reducers are a good option if the input and output shafts are perpendicular. This type is very robust and is perfect for situations where the angle between two axes is small. However, bevel gear reducers are expensive and require constant maintenance. They are usually used in heavy-duty conveyors and farm equipment. The correct choice of gear reducer for gear motor is crucial for the efficiency and reliability of the mechanism. To get the best gear reducer for your application, talk to a qualified manufacturer today.
Choosing a gear reducer for a gear motor can be tricky. The wrong one can ruin an entire machine, so it’s important to know the specifics. You must know the torque and speed requirements and choose a motor with the appropriate ratio. A gear reducer should also be compatible with the motor it’s intended for. In some cases, a smaller motor with a gear reducer will work better than a larger one.
Motor

Motor shaft

Proper alignment of the motor shaft can greatly improve the performance and life span of rotating devices. The proper alignment of motors and driven instruments enhances the transfer of energy from the motor to the instrument. Incorrect alignment leads to additional noise and vibration. It may also lead to premature failure of couplings and bearings. Misalignment also results in increased shaft and coupling temperatures. Hence, proper alignment is critical to improve the efficiency of the driven instrument.
When choosing the correct type of gear train for your motor, you need to consider its energy efficiency and the torque it can handle. A helical geared motor is more efficient for high output torque applications. Depending on the required speed and torque, you can choose between an in-line and a parallel helical geared motor. Both types of gears have their advantages and disadvantages. Spur gears are widespread. They are toothed and run parallel to the motor shaft.
A planetary gear motor can also have a linear output shaft. A stepping motor should not operate at too high current to prevent demagnetization, which will lead to step loss or torque drop. Ensure that the motor and gearbox output shafts are protected from external impacts. If the motor and gearbox are not protected against bumps, they may cause thread defects. Make sure that the motor shafts and rotors are protected from external impacts.
When choosing a metal for your gear motor’s motor shaft, you should consider the cost of hot-rolled bar stock. Its outer layers are more difficult to machine. This type of material contains residual stresses and other problems that make it difficult to machine. For these applications, you should choose a high-strength steel with hard outer layers. This type of steel is cheaper, but it also has size considerations. It’s best to test each material first to determine which one suits your needs.
In addition to reducing the speed of your device, a geared motor also minimizes the torque generated by your machine. It can be used with both AC and DC power. A high-quality gear motor is vital for stirring mechanisms and conveyor belts. However, you should choose a geared motor that uses high-grade gears and provides maximum efficiency. There are many types of planetary gear motors and gears on the market, and it’s important to choose the right one.
Motor

First stage gears

The first stage gears of a gear motor are the most important components of the entire device. The motor’s power transmission is 90% efficient, but there are many factors that can affect its performance. The gear ratios used should be high enough to handle the load, but not too high that they are limiting the motor’s speed. A gear motor should also have a healthy safety factor, and the lubricant must be sufficient to overcome any of these factors.
The transmission torque of the gear changes with its speed. The transmission torque at the input side of the gear decreases, transferring a small torque to the output side. The number of teeth and the pitch circle diameters can be used to calculate the torque. The first stage gears of gear motors can be categorized as spur gears, helical gears, or worm gears. These three types of gears have different torque capacities.
The first stage helical gear is the most important part of a gear motor. Its function is to transfer rotation from one gear to the other. Its output is the gearhead. The second stage gears are connected by a carrier. They work in tandem with the first stage gear to provide the output of the gearhead. Moreover, the first stage carrier rotates in the same direction as the input pinion.
Another important component is the output torque of the gearmotor. When choosing a gearmotor, consider the starting torque, running torque, output speed, overhung and shock loads, duty cycles, and more. It is crucial to choose a gearmotor with the right ratio for the application. By choosing the proper gearmotor, you will get maximum performance with minimal operating costs and increase plant productivity. For more information on first stage gears, check out our blog.
The first stage of a gear motor is composed of a set of fixed and rotating sprockets. The first stage of these gears acts as a drive gear. Its rotational mass is a limiting factor for torque. The second stage consists of a rotating shaft. This shaft rotates in the direction of the torque axis. It is also the limiting force for the motor’s torque.

China NEMA 11 1.8deg 28byg Micro Flat Hybrid Mini for Disinfection/Medical Stepper Step Stepping Motor Geared Motor with Planetary Gearbox     motor engine	China NEMA 11 1.8deg 28byg Micro Flat Hybrid Mini for Disinfection/Medical Stepper Step Stepping Motor Geared Motor with Planetary Gearbox     motor engine
editor by czh 2023-01-31

China High Performance High Quality Electric AC/Pms Motor Planetary Gearbox Controller Manufacture for Automation Solutions supplier

Item Description

 

Product Description

P8-sixty-HP power assembly (motor + reducer 2 in 1 + controller): it adopts AC asynchronous system, large dependability, highly built-in layout, large light-weight and modest quantity. It can be utilized to reduced-speed vehicles these kinds of as 4-wheel minimal-speed automobiles, inverted three-wheel motorcycles, smart unmanned cars, area autos and other reduced-speed autos.

Detailed Photographs

Item Parameters

Model battery voltage
V
Rated velocity
rpm
Peak Velocity
rpm
Rated Power
kw
Peak Electricity
kw
Again EMF
v
Peak Present
A
Rated Torque
N.m
Peak Torque
N.m
Gearbox Ratio Cooling Sort
Powertrain:Motor and controller 2 in a single
MC6-46-HP 60 2500 6000 3 six ten.nine one hundred ninety 11.5 forty six / all-natural cooling
MC10-seventy five-HP 72 3410 7500 10 20 12 320 28 85 / natural cooling
MC10-sixty-48-HP forty eight 3500 6500 six ten 11.fifty five 295 sixteen.four sixty / normal cooling
MC20-80-96-HP ninety six 4500 7500 10 twenty 12 320 21 85 / organic cooling
Powertrain:Motor and gearbox 2 in 1 with controller
P6-46-HP 60 2500 6000 3 6 ten.9±0.five a hundred ninety 11.five 46 8.33 organic cooling
P6-forty six-HP 72 2500 6000 3 six ten.9±0.5 a hundred ninety 11.5 46 8.33 organic cooling
P8-sixty-HP48 48 3000 6000 4 8 / 300 12.seven sixty 7.964 normal cooling
P8-60-HP60 sixty 3000 6500 four 8 / three hundred twelve.7 60 seven.964 organic cooling
P10-75-HP 60 3000 7500 5 ten 12.5±0.5 270 16 75 eight.33 natural cooling
P10-seventy five-HP seventy two 3000 7500 five ten 12.5±0.5 270 16 seventy five eight.33 organic cooling
P15-a hundred-HP sixty 4000 7500 seven.five 15 twelve.2±0.5 400 18 one hundred 8.33 all-natural cooling
P20-70-HP ninety six 5200 9300 twelve 20 9.five 350 22 70 8.34 organic cooling
P20-eighty-HP ninety six 4500 7500 10 twenty 12 320 21 eighty 8.34 normal cooling
P30-95-JM 144 4500 8700 15 30 14 320 32 95 eight.34 normal cooling
Powertrain: Motor gearbox and controller 3 in 1
P25-90-HP 108 4500 8000 15 25 fourteen 320 32 ninety eight.34 all-natural cooling
P30-a hundred and five-HP 320 4500 8000 fifteen 30 42 a hundred and twenty 32 one hundred and five eight.34 normal cooling
P30-95-HP 144 4500 8700 15 thirty 14 320 32 95 8.34 all-natural cooling
P25-ninety five-108-HP 108 4775 8000 14 25 twelve.six 400 26 95 8.34 natural cooling
P25-one hundred-144-HP one hundred forty four 4775 8000 thirteen twenty five twelve.6 370 26 one hundred 8.34 all-natural cooling
P30-a hundred and five-320-FHP 320 4500 7700 15 30 forty two 120 32 a hundred and five eight.34 Controller with supporter
P35-100-144-HP one hundred forty four 4500 8700 15 35 fourteen 350 32 one hundred eight.34 water cooling
P45-one hundred twenty-HP 320 4050 12000 twenty 45 24.5 235 47 one hundred twenty ten.three drinking water cooling
P70-one hundred sixty five-JL 336 4050 12000 thirty 70 32.85 255 70 one hundred sixty five 10.five h2o cooling
P100-220-HP 360 5000 14000 fifty 100 31.six 355 95.5 220 10 drinking water cooling
P120-260-HP 360 5000 14000 sixty 120 28.five 460 114 260 ten water cooling

Our Rewards

XIHU (WEST LAKE) DIS. Electricity master 3 core systems of electric powered vehicle electrical power assembly: motor, electric manage and reducer and XIHU (WEST LAKE) DIS. Energy has a world-wide eyesight, adopts worldwide advanced management idea, integrates R & D, manufacturing, revenue and services, and gives consumers with reduced-pace, higher torque, higher integration, large-pace and reduced sounds, sturdy overload caP6-P8city, higher security level, system maintenance free of charge The form is beautiful and stunning, the security operate is full, the vector manage and different P6-P8rameters can be adjusted according to the buyer needs.

Organization Profile

Xihu (West Lake) Dis. Power Co.,Ltd. was established in March,2571. It is a countrywide Hi-Tech business which specialised in offering energy-saving method.
 
Xihu (West Lake) Dis. Electricity Co., Ltd. is composed of Xihu (West Lake) Dis. Electrical power (ZheJiang ) Co., Ltd., Xihu (West Lake) Dis. Power (ZheJiang ) Co., Ltd., and Xihu (West Lake) Dis. Energy (HangZhou) Co., Ltd. The headquarters is situated at No. 26, Yingbin Avenue, Countrywide Substantial-tech Zone, HangZhou, ZheJiang . The organization can every year generate 250,000 electric car powertrains, 300,000 electrical vehicle motors, and 300,000 controllers.  
 
Xihu (West Lake) Dis. Energy has a high-high quality specialized R&D team of a lot more than a hundred and twenty people, with higher-tech abilities chosen from the Countrywide Ten Thousand Abilities System, Countrywide Science and Engineering Innovation and Entrepreneurship Skills, ZheJiang Science and Technology Entrepreneurship Leaders, Xihu (West Lake) Dis.ang Leading Talents, and Xihu (West Lake) Dis.ang Scarce Talents. And independently created electric motor vehicle powertrains, permanent magnet synchronous motors, AC asynchronous motors, permanent magnet synchronous controllers, AC asynchronous controllers and other goods, serving electric powered passenger autos, electric logistics vehicles, electrical buses, electric powered minibuses, New vitality vehicle industries such as electric forklifts, electrical engineering automobiles, and electric powered logistics cars. Xihu (West Lake) Dis. Power has mastered the core technologies of electric powered automobile motors, controllers, reducers and powertrains, set up the ZheJiang Engineering Technological innovation R&D Heart, and listed the ZheJiang Provincial Essential Laboratory, with a lot more than one hundred twenty sets of experimental benches and experimental equipment. Design and development, efficiency verification, durability test, IP67 water-proof and dustproof test, mechanical vibration examination, mechanical shock test, and entire operating circumstances NVH experiment, higher and lower temperature cyclic effect experiment, large and minimal temperature loading procedure experiment and other product design verification and tests abilities.
 
Xihu (West Lake) Dis. Energy has constructed an electric vehicle powertrain automatic assembly workshop, an electrical motor automated assembly workshop, a controller CZPT automatic placement workshop, an automatic winding and embedding workshop, a casting processing middle, an on-line spraying centre, a comprehensive device performance digital inspection heart, and Produced a zero-defect top quality assurance system to provide customers with best items and high-quality providers. Xihu (West Lake) Dis. Electrical power has received the automotive market IATF16949:2016 top quality administration program certification, ISO9001:2015 high quality administration program certification, ISO14001:2015 environmental management system certification, ISO45001:2018 occupational CZPT and basic safety management system certification, EU item protection CE certification, and U.S. solution security Efficiency UL certification, Korean electrical item safety KC certification, and many others.
 
At existing, the business has shaped a analysis and growth system ideal for 6 types of electric powered drive products this sort of as pure electrical passenger cars, pure electric business automobiles, pure electrical specific automobiles, extended-range hybrids, electric powered vehicles, and clever unmanned automobiles, forming a 1.2kw- 500kw electrical power collection merchandise, supporting the growth of far more than 260 varieties of electric powered energy technique merchandise for domestic and overseas car businesses and electrical power system integrators. In conditions of application in the electrical vehicle market, the company’s items are utilized in electric vehicles such as FIAT, Xpeng, BAIC, Geely, BYD, Changan, Xihu (West Lake) Dis.feng, Xihu (West Lake) Dis., Haima, Zotye, GM, King Long, Xihu (West Lake) Dis., Foton, Fantastic Wall, Weimar and other electric cars. It has been efficiently applied and has been amid the greatest in industry share for numerous many years. The firm’s merchandise sell effectively all more than the region, and are exported to Europe, The usa, India, the Center East, Africa and Southeast Asia.
 
Xihu (West Lake) Dis. Electrical power, Innovation Technology!

 

FAQ

Q1. What are your terms of packing?
A: We pack our goods in neutral wooden boxes and paper cartons. If you have a legally registered manufacturer, we can pack the products in your branded packing containers right after obtaining your authorization letters.

Q2. What are your terms of payment?
A: T/T thirty% as deposit, and 70% ahead of supply. We’ll send you the photos of the merchandise and packages before you pay the balance. For large orders, we accept L/C.

Q3. What are your phrases of supply?
A: EXW, FOB.

Q4. How about your delivery time?
A: It will consider 15 to 45days after receiving your advance payment. The certain shipping and delivery time depends on the things and the quantity of your buy.

Q5. Can you produce in accordance to the samples?
A: Sure, we can generate your samples or specialized drawings. We can make the molds and fixtures in-property.

Q6. Do you examination all your items just before supply?
A: Sure, we have a a hundred% test before supply, if required we can send an inspection report just before delivery.

Q7. How prolonged is your guarantee period?
A: In common,2 years after deliveried
Q8. Do you have any certificates?
A: CE,SGS,ISO9001,IATF16949,UL,Etc

Q9. Do you have the import & export license?
 We are formal import & export licensed producer.

Certifications

US $1,115-1,415
/ Set
|
1 Set

(Min. Order)

###

Application: Universal, Industrial, Car
Operating Speed: Low Speed
Operation Mode: Electric Motor
Magnetic Structure: Permanent Magnet
Function: Driving
Structure: Rotating Armature Type (Pole Fixed)

###

Customization:

###

Model battery voltage
V
Rated speed
rpm
Peak Speed
rpm
Rated Power
kw
Peak Power
kw
Back EMF
v
Peak Current
A
Rated Torque
N.m
Peak Torque
N.m
Gearbox Ratio Cooling Type
Powertrain:Motor and controller two in one
MC6-46-HP 60 2500 6000 3 6 10.9 190 11.5 46 / natural cooling
MC10-75-HP 72 3410 7500 10 20 12 320 28 85 / natural cooling
MC10-60-48-HP 48 3500 6500 6 10 11.55 295 16.4 60 / natural cooling
MC20-80-96-HP 96 4500 7500 10 20 12 320 21 85 / natural cooling
Powertrain:Motor and gearbox two in one with controller
P6-46-HP 60 2500 6000 3 6 10.9±0.5 190 11.5 46 8.33 natural cooling
P6-46-HP 72 2500 6000 3 6 10.9±0.5 190 11.5 46 8.33 natural cooling
P8-60-HP48 48 3000 6000 4 8 / 300 12.7 60 7.964 natural cooling
P8-60-HP60 60 3000 6500 4 8 / 300 12.7 60 7.964 natural cooling
P10-75-HP 60 3000 7500 5 10 12.5±0.5 270 16 75 8.33 natural cooling
P10-75-HP 72 3000 7500 5 10 12.5±0.5 270 16 75 8.33 natural cooling
P15-100-HP 60 4000 7500 7.5 15 12.2±0.5 400 18 100 8.33 natural cooling
P20-70-HP 96 5200 9300 12 20 9.5 350 22 70 8.34 natural cooling
P20-80-HP 96 4500 7500 10 20 12 320 21 80 8.34 natural cooling
P30-95-JM 144 4500 8700 15 30 14 320 32 95 8.34 natural cooling
Powertrain: Motor gearbox and controller three in one
P25-90-HP 108 4500 8000 15 25 14 320 32 90 8.34 natural cooling
P30-105-HP 320 4500 8000 15 30 42 120 32 105 8.34 natural cooling
P30-95-HP 144 4500 8700 15 30 14 320 32 95 8.34 natural cooling
P25-95-108-HP 108 4775 8000 14 25 12.6 400 26 95 8.34 natural cooling
P25-100-144-HP 144 4775 8000 13 25 12.6 370 26 100 8.34 natural cooling
P30-105-320-FHP 320 4500 7700 15 30 42 120 32 105 8.34 Controller with fan
P35-100-144-HP 144 4500 8700 15 35 14 350 32 100 8.34 water cooling
P45-120-HP 320 4050 12000 20 45 24.5 235 47 120 10.3 water cooling
P70-165-JL 336 4050 12000 30 70 32.85 255 70 165 10.5 water cooling
P100-220-HP 360 5000 14000 50 100 31.6 355 95.5 220 10 water cooling
P120-260-HP 360 5000 14000 60 120 28.5 460 114 260 10 water cooling
US $1,115-1,415
/ Set
|
1 Set

(Min. Order)

###

Application: Universal, Industrial, Car
Operating Speed: Low Speed
Operation Mode: Electric Motor
Magnetic Structure: Permanent Magnet
Function: Driving
Structure: Rotating Armature Type (Pole Fixed)

###

Customization:

###

Model battery voltage
V
Rated speed
rpm
Peak Speed
rpm
Rated Power
kw
Peak Power
kw
Back EMF
v
Peak Current
A
Rated Torque
N.m
Peak Torque
N.m
Gearbox Ratio Cooling Type
Powertrain:Motor and controller two in one
MC6-46-HP 60 2500 6000 3 6 10.9 190 11.5 46 / natural cooling
MC10-75-HP 72 3410 7500 10 20 12 320 28 85 / natural cooling
MC10-60-48-HP 48 3500 6500 6 10 11.55 295 16.4 60 / natural cooling
MC20-80-96-HP 96 4500 7500 10 20 12 320 21 85 / natural cooling
Powertrain:Motor and gearbox two in one with controller
P6-46-HP 60 2500 6000 3 6 10.9±0.5 190 11.5 46 8.33 natural cooling
P6-46-HP 72 2500 6000 3 6 10.9±0.5 190 11.5 46 8.33 natural cooling
P8-60-HP48 48 3000 6000 4 8 / 300 12.7 60 7.964 natural cooling
P8-60-HP60 60 3000 6500 4 8 / 300 12.7 60 7.964 natural cooling
P10-75-HP 60 3000 7500 5 10 12.5±0.5 270 16 75 8.33 natural cooling
P10-75-HP 72 3000 7500 5 10 12.5±0.5 270 16 75 8.33 natural cooling
P15-100-HP 60 4000 7500 7.5 15 12.2±0.5 400 18 100 8.33 natural cooling
P20-70-HP 96 5200 9300 12 20 9.5 350 22 70 8.34 natural cooling
P20-80-HP 96 4500 7500 10 20 12 320 21 80 8.34 natural cooling
P30-95-JM 144 4500 8700 15 30 14 320 32 95 8.34 natural cooling
Powertrain: Motor gearbox and controller three in one
P25-90-HP 108 4500 8000 15 25 14 320 32 90 8.34 natural cooling
P30-105-HP 320 4500 8000 15 30 42 120 32 105 8.34 natural cooling
P30-95-HP 144 4500 8700 15 30 14 320 32 95 8.34 natural cooling
P25-95-108-HP 108 4775 8000 14 25 12.6 400 26 95 8.34 natural cooling
P25-100-144-HP 144 4775 8000 13 25 12.6 370 26 100 8.34 natural cooling
P30-105-320-FHP 320 4500 7700 15 30 42 120 32 105 8.34 Controller with fan
P35-100-144-HP 144 4500 8700 15 35 14 350 32 100 8.34 water cooling
P45-120-HP 320 4050 12000 20 45 24.5 235 47 120 10.3 water cooling
P70-165-JL 336 4050 12000 30 70 32.85 255 70 165 10.5 water cooling
P100-220-HP 360 5000 14000 50 100 31.6 355 95.5 220 10 water cooling
P120-260-HP 360 5000 14000 60 120 28.5 460 114 260 10 water cooling

The Basics of a Planetary Motor

A Planetary Motor is a type of gearmotor that uses multiple planetary gears to deliver torque. This system minimizes the chances of failure of individual gears and increases output capacity. Compared to the planetary motor, the spur gear motor is less complex and less expensive. However, a spur gear motor is generally more suitable for applications requiring low torque. This is because each gear is responsible for the entire load, limiting its torque.

Self-centering planetary gears

This self-centering mechanism for a planetary motor is based on a helical arrangement. The helical structure involves a sun-planet, with its crown and slope modified. The gears are mounted on a ring and share the load evenly. The helical arrangement can be either self-centering or self-resonant. This method is suited for both applications.
A helical planetary gear transmission is illustrated in FIG. 1. A helical configuration includes an output shaft 18 and a sun gear 18. The drive shaft extends through an opening in the cover to engage drive pins on the planet carriers. The drive shaft of the planetary gears can be fixed to the helical arrangement or can be removable. The transmission system is symmetrical, allowing the output shaft of the planetary motor to rotate radially in response to the forces acting on the planet gears.
A flexible pin can improve load sharing. This modification may decrease the face load distribution, but increases the (K_Hbeta) parameter. This effect affects the gear rating and life. It is important to understand the effects of flexible pins. It is worth noting that there are several other disadvantages of flexible pins in helical PGSs. The benefits of flexible pins are discussed below.
Using self-centering planetary gears for a helical planetary motor is essential for symmetrical force distribution. These gears ensure the symmetry of force distribution. They can also be used for self-centering applications. Self-centering planetary gears also guarantee the proper force distribution. They are used to drive a planetary motor. The gearhead is made of a ring gear, and the output shaft is supported by two ball bearings. Self-centering planetary gears can handle a high torque input, and can be suited for many applications.
To solve for a planetary gear mechanism, you need to find its pitch curve. The first step is to find the radius of the internal gear ring. A noncircular planetary gear mechanism should be able to satisfy constraints that can be complex and nonlinear. Using a computer, you can solve for these constraints by analyzing the profile of the planetary wheel’s tooth curve.
Motor

High torque

Compared to the conventional planetary motors, high-torque planetary motors have a higher output torque and better transmission efficiency. The high-torque planetary motors are designed to withstand large loads and are used in many types of applications, such as medical equipment and miniature consumer electronics. Their compact design makes them suitable for small space-saving applications. In addition, these motors are designed for high-speed operation.
They come with a variety of shaft configurations and have a wide range of price-performance ratios. The FAULHABER planetary gearboxes are made of plastic, resulting in a good price-performance ratio. In addition, plastic input stage gears are used in applications requiring high torques, and steel input stage gears are available for higher speeds. For difficult operating conditions, modified lubrication is available.
Various planetary gear motors are available in different sizes and power levels. Generally, planetary gear motors are made of steel, brass, or plastic, though some use plastic for their gears. Steel-cut gears are the most durable, and are ideal for applications that require a high amount of torque. Similarly, nickel-steel gears are more lubricated and can withstand a high amount of wear.
The output torque of a high-torque planetary gearbox depends on its rated input speed. Industrial-grade high-torque planetary gearboxes are capable of up to 18000 RPM. Their output torque is not higher than 2000 nm. They are also used in machines where a planet is decelerating. Their working temperature ranges between 25 and 100 degrees Celsius. For best results, it is best to choose the right size for the application.
A high-torque planetary gearbox is the most suitable type of high-torque planetary motor. It is important to determine the deceleration ratio before buying one. If there is no product catalog that matches your servo motor, consider buying a close-fitting high-torque planetary gearbox. There are also high-torque planetary gearboxes available for custom-made applications.
Motor

High efficiency

A planetary gearbox is a type of mechanical device that is used for high-torque transmission. This gearbox is made of multiple pairs of gears. Large gears on the output shaft mesh with small gears on the input shaft. The ratio between the big and small gear teeth determines the transmittable torque. High-efficiency planetary gearheads are available for linear motion, axial loads, and sterilizable applications.
The AG2400 high-end gear unit series is ideally matched to Beckhoff’s extensive line of servomotors and gearboxes. Its single-stage and multi-stage transmission ratios are highly flexible and can be matched to different robot types. Its modified lubrication helps it operate in difficult operating conditions. These high-performance gear units are available in a wide range of sizes.
A planetary gear motor can be made of steel, nickel-steel, or brass. In addition to steel, some models use plastic. The planetary gears share work between multiple gears, making it easy to transfer high amounts of power without putting a lot of stress on the gears. The gears in a planetary gear motor are held together by a movable arm. High-efficiency planetary gear motors are more efficient than traditional gearmotors.
While a planetary gear motor can generate torque, it is more efficient and cheaper to produce. The planetary gear system is designed with all gears operating in synchrony, minimizing the chance of a single gear failure. The efficiency of a planetary gearmotor makes it a popular choice for high-torque applications. This type of motor is suitable for many applications, and is less expensive than a standard geared motor.
The planetary gearbox is a combination of a planetary type gearbox and a DC motor. The planetary gearbox is compact, versatile, and efficient, and can be used in a wide range of industrial environments. The planetary gearbox with an HN210 DC motor is used in a 22mm OD, PPH, and ph configuration with voltage operating between 6V and 24V. It is available in many configurations and can be custom-made to meet your application requirements.
Motor

High cost

In general, planetary gearmotors are more expensive than other configurations of gearmotors. This is due to the complexity of their design, which involves the use of a central sun gear and a set of planetary gears which mesh with each other. The entire assembly is enclosed in a larger internal tooth gear. However, planetary motors are more effective for higher load requirements. The cost of planetary motors varies depending on the number of gears and the number of planetary gears in the system.
If you want to build a planetary gearbox, you can purchase a gearbox for the motor. These gearboxes are often available with several ratios, and you can use any one to create a custom ratio. The cost of a gearbox depends on how much power you want to move with the gearbox, and how much gear ratio you need. You can even contact your local FRC team to purchase a gearbox for the motor.
Gearboxes play a major role in determining the efficiency of a planetary gearmotor. The output shafts used for this type of motor are usually made of steel or nickel-steel, while those used in planetary gearboxes are made from brass or plastic. The former is the most durable and is best for applications that require high torque. The latter, however, is more absorbent and is better at holding lubricant.
Using a planetary gearbox will allow you to reduce the input power required for the stepper motor. However, this is not without its downsides. A planetary gearbox can also be replaced with a spare part. A planetary gearbox is inexpensive, and its spare parts are inexpensive. A planetary gearbox has low cost compared to a planetary motor. Its advantages make it more desirable in certain applications.
Another advantage of a planetary gear unit is the ability to handle ultra-low speeds. Using a planetary gearbox allows stepper motors to avoid resonance zones, which can cause them to crawl. In addition, the planetary gear unit allows for safe and efficient cleaning. So, whether you’re considering a planetary gear unit for a particular application, these gear units can help you get exactly what you need.

China High Performance High Quality Electric AC/Pms Motor Planetary Gearbox Controller Manufacture for Automation Solutions     supplier China High Performance High Quality Electric AC/Pms Motor Planetary Gearbox Controller Manufacture for Automation Solutions     supplier
editor by czh 2023-01-16

China 45mm DC Gear Motor with Planetary Gearbox for Robot motor brushes

Merchandise Description

Merchandise Description
45mm DC Gear Motor with Planetary Gearbox for Robot  Specifications:

Be aware : It’s just the standard complex info for you reference, The specification such as voltage, velocity, torque, shaft can personalized.

How to calculate the motor with gearbox output specs?
one. Output Speed(No-load)=Motor Speed(No-load)/Reduction Ratio
2. Output Torque=Motor Torque*Reduction Ratio*Gearbox Efficiency
 
e.g.: 
PG45MZY45123000-19.2K
one. Output Speed(No-load)=3000/19.2=156RPM
2. Output Torque=390*19.2*eighty one%=6065.2g.cm≈6.1kg.cm=.62Nm (Should not be higher than Max. Gear Running Torque)

Relevant Goods

Organization Profile
HangZhou CZPT Co. Ltd is a manufacturer and exporter of numerous of motors with in excess of 10 a long time encounter.
Our item ranges consist of:
1) DC Brush motor: 6-130mm diameter, .01-1000W output electrical power
2) DC Spur Equipment Motor: 12-110mm diameter, .1-300W output electricity
three) DC Planeary Gear Motor: ten-82mm diameter, .1-100W output power 
4) Brushless DC Motor: 28-110mm, 5-1500W output power 
5) Stepper Motor: NEMA 08 to NEMA 43, Can with gearbox and lead screw
six) Servo Motor: 42mm to 130mm diameter, fifty-4000w 
seven) AC Gear Motor: forty nine to 100mm diameter, 6-one hundred forty output power 

 Production Products

Certifications

Customer Check out and Fair 

FAQ

Q: What’s your major products?
A:We at present create Brushed Dc Motors, Brushed Dc gear Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors and Ac Motors and so forth. You can verify the specs for over motors on our site and you can e mail us to advise necessary motors for every your specification as well.

Q:How to select a suitable motor?
A:If you have motor images or drawings to present us, or you have in depth specs like voltage, speed, torque, motor measurement, functioning mode of the motor, needed existence time and noise stage and so on, please do not wait to permit us know, then we can advise appropriate motor for every your request accordingly.

Q: Do you have personalized support for your standard motors?
A:Yes, we can customise per your ask for for the voltage, speed, torque and shaft dimension/condition. If you require additional wires/cables soldered on the terminal or need to have to insert connectors, or capacitors or EMC we can make it as well.

Q:Do you have personal style services for motors?
A:Indeed, we would like to design and style motors separately for our customers, but it may possibly need some CZPT charge and design charge. 

Q:Can I have samples for testing initial?
A:Yes, certainly you can. Following confirmed the essential motor specs, we will estimate and provide a proforma bill for samples, as soon as we get the payment, we will get a PASS from our account division to commence samples accordingly.

Q:How do you make sure motor quality?
A:We have our personal inspection methods: for incoming supplies, we have signed sample and drawing to make confident certified incoming components for production method, we have tour inspection in the procedure and last inspection to make sure experienced items before shipping.

Q:What is your guide time?
A:Generally talking, our normal normal merchandise will need to have 25-30days, a bit more time for tailored goods. But we are quite flexible on the lead time, it will relies upon on the specific orders

Q:What is your payment time period?
A:For all our new clients, we will need to have 40% deposite, sixty% compensated just before shipment.

Q:When will you reply right after received my inquiries?
A:We will reaction inside of 24 hours as soon as get your inquires.

Q:How can I trust you to make sure my funds is safe?
A:We are licensed by the 3rd get together SGS and we have exported to in excess of 85 nations up to June.2017. You can examine our track record with our current customers in your country (if our customers do not thoughts), or you can order by means of alibaba to get trade assurance from alibaba to make positive your cash is risk-free.

Q:What’s the least order quantity?
A:Our minimum get quantity is dependent on diverse motor models, you should e-mail us to verify. Also, we generally do not acknowledge personalized use motor orders. 

Q:What’s your transport technique for motors?
A:For samples and offers considerably less than 100kg, we normally recommend convey shipping and delivery For hefty packages, we generally suggest air delivery or sea shipping. But it all depends on our customers’ wants.

Q:What certifications do you have?
A:We at present have CE and ROSH certifications.

Q:Can you send out me your price checklist?
A:Since we have hundreds of diverse goods, and price may differ per diverse technical specs, we are not CZPT to offer you a price record. But we can quote inside 24 several hours after acquired your inquirues to make sure you can get the price in time.

Q:Can I visit your organization?
A:Yes, welcome to pay a visit to our company, but you should permit us know at least 2 months in progress to aid us make certain no other conferences throughout the day you pay a visit to us.

 

Thanks!

Speak to Us

HangZhou CZPT Co.,Ltd
Contact Individual: Celia Chen

 

Any email or trademanager inquires will be replied inside of 24 hrs.

Standard samples can be provide very rapidly(inside 10 times)

Custom-made services for kind of motor accoring to your necessity

Expert Tchnical support and Soon after-sale provider

Sourcing motor components like gears, encoders, cables, connectors and so on

Application: Universal, Industrial, Household Appliances, Power Tools, Robot, Toys, Door Lock, Monitor
Operating Speed: Low Speed
Function: Driving
Casing Protection: Closed Type
Structure and Working Principle: Brush
Certification: ISO9001, CCC, CE, RoHS

###

Samples:
US$ 38/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:
Application: Universal, Industrial, Household Appliances, Power Tools, Robot, Toys, Door Lock, Monitor
Operating Speed: Low Speed
Function: Driving
Casing Protection: Closed Type
Structure and Working Principle: Brush
Certification: ISO9001, CCC, CE, RoHS

###

Samples:
US$ 38/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

Benefits of a Planetary Motor

If you’re looking for an affordable way to power a machine, consider purchasing a Planetary Motor. These units are designed to provide a massive range of gear reductions, and are capable of generating much higher torques and torque density than other types of drive systems. This article will explain why you should consider purchasing one for your needs. And we’ll also discuss the differences between a planetary and spur gear system, as well as how you can benefit from them.

planetary gears

Planetary gears in a motor are used to reduce the speed of rotation of the armature 8. The reduction ratio is determined by the structure of the planetary gear device. The output shaft 5 rotates through the device with the assistance of the ring gear 4. The ring gear 4 engages with the pinion 3 once the shaft is rotated to the engagement position. The transmission of rotational torque from the ring gear to the armature causes the motor to start.
The axial end surface of a planetary gear device has two circular grooves 21. The depressed portion is used to retain lubricant. This lubricant prevents foreign particles from entering the planetary gear space. This feature enables the planetary gear device to be compact and lightweight. The cylindrical portion also minimizes the mass inertia. In this way, the planetary gear device can be a good choice for a motor with limited space.
Because of their compact footprint, planetary gears are great for reducing heat. In addition, this design allows them to be cooled. If you need high speeds and sustained performance, you may want to consider using lubricants. The lubricants present a cooling effect and reduce noise and vibration. If you want to maximize the efficiency of your motor, invest in a planetary gear hub drivetrain.
The planetary gear head has an internal sun gear that drives the multiple outer gears. These gears mesh together with the outer ring that is fixed to the motor housing. In industrial applications, planetary gears are used with an increasing number of teeth. This distribution of power ensures higher efficiency and transmittable torque. There are many advantages of using a planetary gear motor. These advantages include:
Motor

planetary gearboxes

A planetary gearbox is a type of drivetrain in which the input and output shafts are connected with a planetary structure. A planetary gearset can have three main components: an input gear, a planetary output gear, and a stationary position. Different gears can be used to change the transmission ratios. The planetary structure arrangement gives the planetary gearset high rigidity and minimizes backlash. This high rigidity is crucial for quick start-stop cycles and rotational direction.
Planetary gears need to be lubricated regularly to prevent wear and tear. In addition, transmissions must be serviced regularly, which can include fluid changes. The gears in a planetary gearbox will wear out with time, and any problems should be repaired immediately. However, if the gears are damaged, or if they are faulty, a planetary gearbox manufacturer will repair it for free.
A planetary gearbox is typically a 2-speed design, but professional manufacturers can provide triple and single-speed sets. Planetary gearboxes are also compatible with hydraulic, electromagnetic, and dynamic braking systems. The first step to designing a planetary gearbox is defining your application and the desired outcome. Famous constructors use a consultative modeling approach, starting each project by studying machine torque and operating conditions.
As the planetary gearbox is a compact design, space is limited. Therefore, bearings need to be selected carefully. The compact needle roller bearings are the most common option, but they cannot tolerate large axial forces. Those that can handle high axial forces, such as worm gears, should opt for tapered roller bearings. So, what are the advantages and disadvantages of a helical gearbox?

planetary gear motors

When we think of planetary gear motors, we tend to think of large and powerful machines, but in fact, there are many smaller, more inexpensive versions of the same machine. These motors are often made of plastic, and can be as small as six millimeters in diameter. Unlike their larger counterparts, they have only one gear in the transmission, and are made with a small diameter and small number of teeth.
They are similar to the solar system, with the planets rotating around a sun gear. The planet pinions mesh with the ring gear inside the sun gear. All of these gears are connected by a planetary carrier, which is the output shaft of the gearbox. The ring gear and planetary carrier assembly are attached to each other through a series of joints. When power is applied to any of these members, the entire assembly will rotate.
Compared to other configurations, planetary gearmotors are more complicated. Their construction consists of a sun gear centered in the center and several smaller gears that mesh with the central sun gear. These gears are enclosed in a larger internal tooth gear. This design allows them to handle larger loads than conventional gear motors, as the load is distributed among several gears. This type of motor is typically more expensive than other configurations, but can withstand the higher-load requirements of some machines.
Because they are cylindrical in shape, planetary gear motors are incredibly versatile. They can be used in various applications, including automatic transmissions. They are also used in applications where high-precision and speed are necessary. Furthermore, the planetary gear motor is robust and is characterized by low vibrations. The advantages of using a planetary gear motor are vast and include:
Motor

planetary gears vs spur gears

A planetary motor uses multiple teeth to share the load of rotating parts. This gives planetary gears high stiffness and low backlash – often as low as one or two arc minutes. These characteristics are important for applications that undergo frequent start-stop cycles or rotational direction changes. This article discusses the benefits of planetary gears and how they differ from spur gears. You can watch the animation below for a clearer understanding of how they operate and how they differ from spur gears.
Planetary gears move in a periodic manner, with a relatively small meshing frequency. As the meshing frequency increases, the amplitude of the frequency also increases. The amplitude of this frequency is small at low clearance values, and increases dramatically at higher clearance levels. The amplitude of the frequency is higher when the clearance reaches 0.2-0.6. The amplitude increases rapidly, whereas wear increases slowly after the initial 0.2-0.6-inch-wide clearance.
In high-speed, high-torque applications, a planetary motor is more effective. It has multiple contact points for greater torque and higher speed. If you are not sure which type to choose, you can consult with an expert and design a custom gear. If you are unsure of what type of motor you need, contact Twirl Motor and ask for help choosing the right one for your application.
A planetary gear arrangement offers a number of advantages over traditional fixed-axis gear system designs. The compact size allows for lower loss of effectiveness, and the more planets in the gear system enhances the torque density and capacity. Another benefit of a planetary gear system is that it is much stronger and more durable than its spur-gear counterpart. Combined with its many advantages, a planetary gear arrangement offers a superior solution to your shifting needs.
Motor

planetary gearboxes as a compact alternative to pinion-and-gear reducers

While traditional pinion-and-gear reducer design is bulky and complex, planetary gearboxes are compact and flexible. They are suitable for many applications, especially where space and weight are issues, as well as torque and speed reduction. However, understanding their mechanism and working isn’t as simple as it sounds, so here are some of the key benefits of planetary gearing.
Planetary gearboxes work by using two planetary gears that rotate around their own axes. The sun gear is used as the input, while the planetary gears are connected via a casing. The ratio of these gears is -Ns/Np, with 24 teeth in the sun gear and -3/2 on the planet gear.
Unlike traditional pinion-and-gear reducer designs, planetary gearboxes are much smaller and less expensive. A planetary gearbox is about 50% smaller and weighs less than a pinion-and-gear reducer. The smaller gear floats on top of three large gears, minimizing the effects of vibration and ensuring consistent transmission over time.
Planetary gearboxes are a good alternative to pinion-and-gear drive systems because they are smaller, less complex and offer a higher reduction ratio. Their meshing arrangement is similar to the Milky Way, with the sun gear in the middle and two or more outer gears. They are connected by a carrier that sets their spacing and incorporates an output shaft.
Compared to pinion-and-gear reduces, planetary gearboxes offer higher speed reduction and torque capacity. As a result, planetary gearboxes are small and compact and are often preferred for space-constrained applications. But what about the high torque transfer? If you’re looking for a compact alt

China 45mm DC Gear Motor with Planetary Gearbox for Robot     motor brushesChina 45mm DC Gear Motor with Planetary Gearbox for Robot     motor brushes
editor by czh 2023-01-01

China factory 36mm Planetary Gearbox 12V 24V DC Gear Motor High Torque Low Rpm Motors for Robot Electric Curtain with high quality

Product Description

36mm Planetary Gearbox 12v 24V DC Gear Motor Higher Torque Minimal rpm Motors for Robot Electric Curtain

Packing Details :
one.Export standerd carton/foam.
2.Custom-made packing condition for each your demands
three.QTY: one thousand pcs/ctn Carton Measurement: 37.8*29.5*26.8 cm Gross Bodyweight: ten.6 kg/ctn Web Weight: 9.6 g/pcs
Port:HangZhou/HangZhou/HangZhou/ZheJiang

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FAQ

Q: Are you trading business or company ?

A: We are manufacturing unit and trading firm.

 

Q: How to purchase?

A: send us inquiry → acquire our quotation → negotiate details → verify the sample → indicator deal/deposit → mass manufacturing → cargo prepared → balance/shipping and delivery → more cooperation

 

Q: How about Sample purchase?

A: Sample is available for you. you should make contact with us for specifics. When we cost you sample payment, please come to feel straightforward, it would be refund when you area official order.

 

Q: How lengthy is the provide[Producing] and delivery?

A: Deliver time depends on the quantity you order. usually it normally takes fifteen-twenty five functioning times.

 

Q: My deal has lacking goods. What can I do?

A: Please get in touch with our assist crew and we will confirm your order with the package contents. We apologize for any inconveniences.

 

Q: How to validate the payment?

A: We take payment by T/T, PayPal, the other payment approaches also could be acknowledged, You should get in touch with us just before you pay by the other payment approaches. Also 30-fifty% deposit is offered, the equilibrium income should be paid prior to shipping and delivery. If you have an additional concern, pls truly feel totally free to speak to us.

Advantages of a Planetary Motor

Besides becoming 1 of the most productive varieties of a travel, a Planetary Motor also delivers a fantastic variety of other rewards. These attributes permit it to create a vast selection of gear reductions, as nicely as make greater torques and torque density. Let’s consider a nearer search at the positive aspects this system has to offer. To comprehend what tends to make it so attractive, we are going to check out the different types of planetary techniques.
Motor

Photo voltaic gear

The photo voltaic gear on a planetary motor has two distinct advantages. It generates less noise and heat than a helical gear. Its compact footprint also minimizes sound. It can function at large speeds without having sacrificing effectiveness. Nonetheless, it should be taken care of with constant treatment to function successfully. Solar gears can be simply ruined by h2o and other particles. Photo voltaic gears on planetary motors might want to be changed more than time.
A planetary gearbox is composed of a sunlight gear and two or far more planetary ring and spur gears. The solar equipment is the primary equipment and is pushed by the enter shaft. The other two gears mesh with the sunshine equipment and have interaction the stationary ring gear. The 3 gears are held with each other by a provider, which sets the spacing. The output shaft then turns the planetary gears. This creates an output shaft that rotates.
One more gain of planetary gears is that they can transfer higher torques whilst currently being compact. These advantages have led to the development of photo voltaic gears. They can reduce the sum of strength consumed and create a lot more electricity. They also provide a for a longer time services lifestyle. They are an exceptional choice for solar-run vehicles. But they need to be put in by a qualified solar strength company. And there are other benefits as nicely. When you put in a photo voltaic gear on a planetary motor, the vitality made by the sunshine will be transformed to beneficial strength.
A solar gear on a planetary motor uses a photo voltaic gear to transmit torque from the sunshine to the earth. This method performs on the principle that the solar gear rotates at the same charge as the planet gears. The sun equipment has a common style modulus of -Ns/Np. Consequently, a 24-tooth sunshine gear equals a 3-1/2 earth gear ratio. When you contemplate the performance of photo voltaic gears on planetary motors, you will be able to decide whether or not the solar gears are a lot more efficient.

Solar equipment

The mechanical arrangement of a planetary motor comprises of two factors: a ring gear and a sunshine gear. The ring equipment is mounted to the motor’s output shaft, whilst the sunshine gear rolls around and orbits around it. The ring equipment and sunshine equipment are joined by a planetary provider, and the torque they produce is distributed throughout their teeth. The planetary construction arrangement also reduces backlash, and is vital to obtain a quick start off and quit cycle.
When the two planetary gears rotate independently, the sun gear will rotate counterclockwise and the ring-equipment will switch in the exact same route. The ring-gear assembly is mounted in a carrier. The provider equipment and sunshine gear are connected to each other by a shaft. The planetary gears and sun gear rotate close to each and every other on the ring-gear carrier to reduce the pace of the output shaft. The planetary gear system can be multiplied or staged to receive a increased reduction ratio.
A planetary gear motor mimics the planetary rotation technique. The enter shaft turns a central gear, acknowledged as the sunshine gear, whilst the planetary gears rotate all around a stationary sunshine gear. The motor’s compact design and style makes it possible for it to be simply mounted to a vehicle, and its reduced bodyweight tends to make it best for little automobiles. In addition to currently being extremely successful, a planetary equipment motor also offers several other rewards.
A planetary gearbox makes use of a sunlight equipment to give torque to the other gears. The earth pinions mesh with an interior tooth ring equipment to generate rotation. The provider also acts as a hub among the enter gear and output shaft. The output shaft combines these two parts, supplying a larger torque. There are 3 types of planetary gearboxes: the sun equipment and a wheel generate planetary gearbox.
Motor

Planetary gear

A planetary motor equipment operates by distributing rotational pressure together a separating plate and a cylindrical shaft. A shock-absorbing gadget is provided among the separating plate and cylindrical shaft. This depressed portion prevents abrasion use and foreign particles from getting into the system. The separating plate and shaft are positioned coaxially. In this arrangement, the input shaft and output shaft are rotated relative to a single yet another. The rotatable disc absorbs the affect.
Yet another advantage of a planetary motor equipment is its effectiveness. Planetary motor gears are extremely efficient at transferring electricity, with ninety seven% of the enter strength becoming transferred to the output. They can also have high equipment ratios, and provide reduced sound and backlash. This design and style also makes it possible for the planetary gearbox to perform with electrical motors. In addition, planetary gears also have a long provider daily life. The performance of planetary gears is due in component to the huge amount of enamel.
Other advantages of a planetary motor gear incorporate the simplicity of shifting ratios, as well as the reduced protection stock. Not like other gears, planetary gears do not demand unique equipment for shifting ratios. They are used in several industries, and share parts throughout numerous measurements. This signifies that they are price-successful to generate and need much less security stock. They can face up to higher shock and dress in, and are also compact. If you’re hunting for a planetary motor gear, you have come to the correct place.
The axial conclude surface of a planetary gear can be worn down by abrasion with a separating plate. In addition, foreign particles might enter the planetary equipment device. These particles can hurt the gears or even cause sounds. As a outcome, you should check out planetary gears for harm and dress in. If you happen to be looking for a gear, make sure it has been extensively examined and mounted by a skilled.

Planetary gearbox

A planetary motor and gearbox are a frequent mix of electric and mechanical electrical power sources. They share the load of rotation among multiple gear teeth to increase the torque capability. This design and style is also far more rigid, with reduced backlash that can be as reduced as a single or two arc minutes. The advantages of a planetary gearmotor over a traditional electric motor consist of compact dimension, higher efficiency, and less threat of equipment failure. Planetary equipment motors are also far more trustworthy and sturdy than typical electric powered motors.
A planetary gearbox is made for a single phase of reduction, or a a number of-stage unit can be developed with a number of personal cartridges. Equipment ratios may possibly also be chosen in accordance to consumer desire, both to encounter mount the output stage or to use a 5mm hex shaft. For multi-phase planetary gearboxes, there are a selection of different possibilities accessible. These include large-efficiency planetary gearboxes that obtain a ninety eight% performance at solitary reduction. In addition, they are noiseless, and decrease heat loss.
A planetary gearbox might be used to improve torque in a robot or other automated program. There are different types of planetary equipment sets obtainable, including gearboxes with sliding or rolling sections. When choosing a planetary gearset, take into account the atmosphere and other factors these kinds of as backlash, torque, and ratio. There are several benefits to a planetary gearbox and the advantages and drawbacks related with it.
Planetary gearboxes are comparable to those in a photo voltaic method. They attribute a central solar equipment in the middle, two or far more outer gears, and a ring gear at the output. The planetary gears rotate in a ring-like construction about a stationary sun gear. When the gears are engaged, they are connected by a provider that is set to the machine’s shaft.
Motor

Planetary gear motor

Planetary equipment motors minimize the rotational pace of an armature by one or far more instances. The reduction ratio depends on the structure of the planetary gear unit. The planetary equipment gadget has an output shaft and an armature shaft. A separating plate separates the two. The output shaft moves in a round pattern to switch the pinion 3. When the pinion rotates to the engagement placement, it is engaged with the ring equipment 4. The ring equipment then transmits the rotational torque to the armature shaft. The result is that the motor cranks up.
Planetary gear motors are cylindrical in condition and are available in numerous energy stages. They are usually produced of steel or brass and have a number of gears that share the load. These motors can take care of enormous energy transfers. The planetary gear travel, on the other hand, requires a lot more parts, this kind of as a sun’s equipment and numerous planetary gears. As a result, it may possibly not be ideal for all kinds of apps. For that reason, the planetary equipment push is generally utilised for more intricate machines.
Brush dusts from the electrical motor may possibly enter the planetary equipment gadget and trigger it to malfunction. In addition, abrasion put on on the separating plate can impact the equipment engagement of the planetary gear gadget. If this takes place, the gears will not interact correctly and might make sound. In buy to stop this kind of a scenario from occurring, it is crucial to routinely examine planetary gear motors and their abrasion-resistant separating plates.
Planetary equipment motors appear in many distinct electrical power amounts and measurements. These motors are normally cylindrical in condition and are created of metal, brass, plastic, or a blend of each supplies. A planetary equipment motor can be utilised in apps exactly where place is an issue. This motor also permits for lower gearings in small areas. The planetary gearing allows for huge quantities of power transfer. The output shaft measurement is dependent on the equipment ratio and the motor speed.

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