Product Description
Product Description
Product Description
Introducing the 4632 worm gear reducer by HangZhou Xihu (West Lake) Dis. Motor Co., Ltd. This versatile gear reducer can be paired with a 370 DC carbon brush motor or a brushless motor with built-in drive. The voltage range options include 6V, 12V, and 24V, providing flexibility for various applications.
With a wide range of ratios to choose from, users can customize the performance of this motor to suit their specific needs. Whether for office, home, production automation, medical devices, security systems, consumer electronics, vending machines, photocopies, and more, this motor is designed to deliver reliable and efficient operation.
For detailed specifications and data for the 6VDC option, please refer to the provided data sheet.
| Model | Voltage
Unit: VDC |
No load speed
Unit: rpm |
Noload current
Unit: mA |
Stall torque
Unit: kg.cm |
Gear ratio |
| 4632-370-40 | 6V | 150 rpm | 100mA | 6.4 kg.cm | 40:1 |
| 4632-370-65 | 6V | 90 rpm | 100mA | 10 kg.cm | 65:1 |
| 4632-370-150 | 6V | 40 rpm | 100mA | 24 kg.cm | 150:1 |
| 4632-370-200 | 6V | 30 rpm | 100mA | 25 kg.cm | 200:1 |
| 4632-370-260 | 6V | 23 rpm | 100mA | 25 kg.cm | 260:1 |
| 4632-370-340 | 6V | 18 rpm | 100mA | 25kg.cm | 340:1 |
| 4632-370-600 | 6V | 10 rpm | 100mA | 25 kg.cm | 600:1 |
| 4632-370-1000 | 6V | 6 rpm | 100mA | 25kg.cm | 1000:1 |
12VDC DATA SHEET
| Model | Voltage
Unit: VDC |
No load speed
Unit: rpm |
Noload current
Unit: mA |
Stall torque
Unit: kg.cm |
Gear ratio |
| 4632-370-40 | 12V | 150 rpm | 60mA | 6.4 kg.cm | 40:1 |
| 4632-370-65 | 12V | 90 rpm | 60mA | 10 kg.cm | 65:1 |
| 4632-370-150 | 12V | 40 rpm | 60mA | 24 kg.cm | 150:1 |
| 4632-370-200 | 12V | 30 rpm | 60mA | 25 kg.cm | 200:1 |
| 4632-370-260 | 12V | 23 rpm | 60mA | 25 kg.cm | 260:1 |
| 4632-370-340 | 12V | 18 rpm | 60mA | 25kg.cm | 340:1 |
| 4632-370-600 | 12V | 10 rpm | 60mA | 25 kg.cm | 600:1 |
| 4632-370-1000 | 12V | 6 rpm | 60mA | 25kg.cm | 1000:1 |
Detailed Photos
Product Parameters
Certifications
Packaging & Shipping
Installation Instructions
Product Development and Validation Process
HangZhou Xihu (West Lake) Dis. Motor Co., Ltd. ensures quality with the 6V 24V High Torque Worm Gear Motor. Our efficient, reliable, and powerful motor undergoes a rigorous product development and validation process.
Company Profile
Welcome to HangZhou Xihu (West Lake) Dis. Motor Co., Ltd.
Specializing in AC and DC motors for various devices, HangZhou Xihu (West Lake) Dis. Motor Co., Ltd. offers a wide range of products for kitchen appliances, air flow products, power tools, and more.
Key Features:
- Powerful DC brushed and brushless motors
- Experienced engineers with extensive application expertise
- Global presence with successful sales in over 20 countries
- Compliance with EU & America regulations (CE standards, RoHS, etc.)
- ISO9001:2001 certified management systems
- Superior customer service
- Reliable and high-quality products
- Innovative designs in line with the latest trends
- Wide product range to meet diverse needs
- Competitive prices due to efficient business structure
- Convenient ordering quantities
Partner with HangZhou Xihu (West Lake) Dis. Motor Co., Ltd. for customer-specific motion solutions that make a difference in project development and production needs.
Exhibitors and customers
Discover the power of our 6V/24V High Torque Worm Gear Motor. Ideal for industrial applications, this motor offers high efficiency and reliability.
FAQ
Welcome to HangZhou Xihu (West Lake) Dis. Motor Co., Ltd.
Here are some key details about our high-quality motors:
- Payment: Payment can be made by TT at sight or through trade assurance. A 30% down payment is required after the contract is valid, with the remaining 70% due before shipment.
- Guarantee: Our motors come with a 12-month guarantee, and we aim to respond to any queries within 5 hours.
- Parts Replacement: We provide spare parts free of charge for warranty-covered parts. Easy-broken parts will incur a cost fee.
- Quality Control: Our factory holds a CE certificate, and we have a dedicated QC department to ensure product quality. We can assist in obtaining other certificates if needed.
- Packaging: Our standard packaging involves anti-rust treatment, plastic film wrapping, and securing the motor on a wooden bracket.
- Pre-Delivery Inspection: We offer online checking during on-site testing, detailed testing videos for review, and accept third-party testing. A comprehensive testing report will also be provided.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Universal, Industrial, Household Appliances, Car, Power Tools, Worm Gear Motor |
|---|---|
| Operating Speed: | Low Speed |
| Excitation Mode: | Excited |
| Function: | Driving |
| Casing Protection: | Open Type |
| Number of Poles: | 2 |
| Customization: |
Available
|
|
|---|
Can gear motors be used in robotics, and if so, what are some notable applications?
Yes, gear motors are widely used in robotics due to their ability to provide torque, precise control, and compact size. They play a crucial role in various robotic applications, enabling the movement, manipulation, and control of robotic systems. Here are some notable applications of gear motors in robotics:
1. Robotic Arm Manipulation:
Gear motors are commonly used in robotic arms to provide precise and controlled movement. They enable the articulation of the arm’s joints, allowing the robot to reach different positions and orientations. Gear motors with high torque capabilities are essential for lifting, rotating, and manipulating objects with varying weights and sizes.
2. Mobile Robots:
Gear motors are employed in mobile robots, including wheeled robots and legged robots, to drive their locomotion. They provide the necessary torque and control for the robot to move, turn, and navigate in different environments. Gear motors with appropriate gear ratios ensure the robot’s mobility, stability, and maneuverability.
3. Robotic Grippers and End Effectors:
Gear motors are used in robotic grippers and end effectors to control the opening, closing, and gripping force. By integrating gear motors into the gripper mechanism, robots can grasp and manipulate objects of various shapes, sizes, and weights. The gear motors enable precise control over the gripping action, allowing the robot to handle delicate or fragile objects with care.
4. Autonomous Drones and UAVs:
Gear motors are utilized in the propulsion systems of autonomous drones and unmanned aerial vehicles (UAVs). They drive the propellers or rotors, providing the necessary thrust and control for the drone’s flight. Gear motors with high power-to-weight ratios, efficient energy conversion, and precise speed control are crucial for achieving stable and maneuverable flight in drones.
5. Humanoid Robots:
Gear motors are integral to the movement and functionality of humanoid robots. They are used in robotic joints, such as hips, knees, and shoulders, to enable human-like movements. Gear motors with appropriate torque and speed capabilities allow humanoid robots to walk, run, climb stairs, and perform complex motions resembling human actions.
6. Robotic Exoskeletons:
Gear motors play a vital role in robotic exoskeletons, which are wearable robotic devices designed to augment human strength and assist in physical tasks. Gear motors are used in the exoskeleton’s joints and actuators, providing the necessary torque and control to enhance human abilities. They enable users to perform tasks with reduced effort, assist in rehabilitation, or provide support in physically demanding environments.
These are just a few notable applications of gear motors in robotics. Their versatility, torque capabilities, precise control, and compact size make them indispensable components in various robotic systems. Gear motors enable robots to perform complex tasks, move with agility, interact with the environment, and assist humans in a wide range of applications, from industrial automation to healthcare and exploration.
How does the voltage and power rating of a gear motor impact its suitability for different tasks?
The voltage and power rating of a gear motor are important factors that influence its suitability for different tasks. These specifications determine the motor’s electrical characteristics and its ability to perform specific tasks effectively. Here’s a detailed explanation of how voltage and power rating impact the suitability of a gear motor for different tasks:
1. Voltage Rating:
The voltage rating of a gear motor refers to the electrical voltage it requires to operate optimally. Here’s how the voltage rating affects suitability:
- Compatibility with Power Supply: The gear motor’s voltage rating must match the available power supply. Using a motor with a voltage rating that is too high or too low for the power supply can lead to improper operation or damage to the motor.
- Electrical Safety: Adhering to the specified voltage rating ensures electrical safety. Using a motor with a higher voltage rating than recommended can pose safety hazards, while using a motor with a lower voltage rating may result in inadequate performance.
- Application Flexibility: Different tasks or applications may have specific voltage requirements. For example, low-voltage gear motors are commonly used in battery-powered devices or applications with low-power requirements, while high-voltage gear motors are suitable for industrial applications or tasks that require higher power output.
2. Power Rating:
The power rating of a gear motor indicates its ability to deliver mechanical power. It is typically specified in units of watts (W) or horsepower (HP). The power rating impacts the suitability of a gear motor in the following ways:
- Load Capacity: The power rating determines the maximum load that a gear motor can handle. Motors with higher power ratings are capable of driving heavier loads or handling tasks that require more torque.
- Speed and Torque: The power rating affects the motor’s speed and torque characteristics. Motors with higher power ratings generally offer higher speeds and greater torque output, making them suitable for applications that require faster operation or the ability to overcome higher resistance or loads.
- Efficiency and Energy Consumption: The power rating is related to the motor’s efficiency and energy consumption. Higher power-rated motors may be more efficient, resulting in lower energy losses and reduced operating costs over time.
- Thermal Considerations: Motors with higher power ratings may generate more heat during operation. It is crucial to consider the motor’s power rating in relation to its thermal management capabilities to prevent overheating and ensure long-term reliability.
Considerations for Task Suitability:
When selecting a gear motor for a specific task, it is important to consider the following factors in relation to the voltage and power rating:
- Required Torque and Load: Assess the torque and load requirements of the task to ensure that the gear motor’s power rating is sufficient to handle the expected load without being overloaded.
- Speed and Precision: Consider the desired speed and precision of the task. Motors with higher power ratings generally offer better speed control and accuracy.
- Power Supply Availability: Evaluate the availability and compatibility of the power supply with the gear motor’s voltage rating. Ensure that the power supply can provide the required voltage for the motor’s optimal operation.
- Environmental Factors: Consider any specific environmental factors, such as temperature or humidity, that may impact the gear motor’s performance. Ensure that the motor’s voltage and power ratings are suitable for the intended operating conditions.
In summary, the voltage and power rating of a gear motor have significant implications for its suitability in different tasks. The voltage rating determines compatibility with the power supply and ensures electrical safety, while the power rating influences load capacity, speed, torque, efficiency, and thermal considerations. When choosing a gear motor, it is crucial to carefully evaluate the task requirements and consider the voltage and power rating in relation to factors such as torque, speed, power supply availability, and environmental conditions.
Can you explain the advantages of using gear motors in various mechanical systems?
Gear motors offer several advantages when utilized in various mechanical systems. Their unique characteristics make them well-suited for applications that require controlled power transmission, precise speed control, and torque amplification. Here’s a detailed explanation of the advantages of using gear motors:
1. Torque Amplification:
One of the key advantages of gear motors is their ability to amplify torque. By using different gear ratios, gear motors can increase or decrease the output torque from the motor. This torque amplification is crucial in applications that require high torque output, such as lifting heavy loads or operating machinery with high resistance. Gear motors allow for efficient power transmission, enabling the system to handle demanding tasks effectively.
2. Speed Control:
Gear motors provide precise speed control, allowing for accurate and controlled movement in mechanical systems. By selecting the appropriate gear ratio, the rotational speed of the output shaft can be adjusted to match the requirements of the application. This speed control capability ensures that the mechanical system operates at the desired speed, whether it needs to be fast or slow. Gear motors are commonly used in applications such as conveyors, robotics, and automated machinery, where precise speed control is essential.
3. Directional Control:
Another advantage of gear motors is their ability to control the rotational direction of the output shaft. By using different types of gears, such as spur gears, bevel gears, or worm gears, the direction of rotation can be easily changed. This directional control is beneficial in applications that require bidirectional movement, such as in actuators, robotic arms, and conveyors. Gear motors offer reliable and efficient directional control, contributing to the versatility and functionality of mechanical systems.
4. Efficiency and Power Transmission:
Gear motors are known for their high efficiency in power transmission. The gear system helps distribute the load across multiple gears, reducing the strain on individual components and minimizing power losses. This efficient power transmission ensures that the mechanical system operates with optimal energy utilization and minimizes wasted power. Gear motors are designed to provide reliable and consistent power transmission, resulting in improved overall system efficiency.
5. Compact and Space-Saving Design:
Gear motors are compact in size and offer a space-saving solution for mechanical systems. By integrating the motor and gear system into a single unit, gear motors eliminate the need for additional components and reduce the overall footprint of the system. This compact design is especially beneficial in applications with limited space constraints, allowing for more efficient use of available space while still delivering the necessary power and functionality.
6. Durability and Reliability:
Gear motors are designed to be robust and durable, capable of withstanding demanding operating conditions. The gear system helps distribute the load, reducing the stress on individual gears and increasing overall durability. Additionally, gear motors are often constructed with high-quality materials and undergo rigorous testing to ensure reliability and longevity. This makes gear motors well-suited for continuous operation in industrial and commercial applications, where reliability is crucial.
By leveraging the advantages of torque amplification, speed control, directional control, efficiency, compact design, durability, and reliability, gear motors provide a reliable and efficient solution for various mechanical systems. They are widely used in industries such as robotics, automation, manufacturing, automotive, and many others, where precise and controlled mechanical power transmission is essential.
editor by CX 2024-05-09
China OEM Custom 1500 Rpm Gearbox Motor Pump DC Gear Motor 16mm Shaft 12V 24V 40nm DC Motor with Worm Gear Reductor Option 50nm 60nm supplier
Product Description
Product Description
Model: ZWBMD571571-711
Rated Voltage: 3V
No Load Speed: 26rpm
No load current: 40mA
Rated Speed: 22rpm
Rated Current: 100mA
Rated Torque: 296.9g.cm
Overall Length : 30.9mm
Rated Torque of Gear Box: 330g.cm
Instant Torque of Gear Box: 800g.cm
Gear Ratio: 711:1
Gear Box Length: 16.9mm
Specifications:
| Model | Application Parameters | Rated Torque of Gear Box | Instant Torque of Gear Box | Gear Ratio | Gear Box Length L1 |
|||||||
| Rated | At No Load | At Rated Load | Overall Length L |
|||||||||
| Voltage | Speed | Current | Speed | Current | Torque | |||||||
| VDC | rpm | mA | rpm | mA | gf.cm | mN.m | mm | gf.cm | gf.cm | mm | ||
| ZWBMD006006-110 | 3.0 | 166 | 37 | 140 | 100 | 54.3 | 5.33 | 28.5 | 330 | 800 | 110.6 | 14.5 |
| ZWBMD006006-148 | 3.0 | 124 | 37 | 105 | 100 | 72.8 | 7.14 | 28.5 | 330 | 800 | 148.1 | 14.5 |
| ZWBMD006006-198 | 3.0 | 93 | 37 | 78 | 100 | 97.5 | 9.56 | 28.5 | 330 | 800 | 198.4 | 14.5 |
| ZWBMD006006-266 | 3.0 | 69 | 37 | 58 | 100 | 130.5 | 12.80 | 28.5 | 330 | 800 | 265.7 | 14.5 |
| ZWBMD006006-531 | 3.0 | 35 | 40 | 29 | 100 | 221.7 | 21.74 | 30.9 | 330 | 800 | 530.8 | 16.9 |
| ZWBMD006006-711 | 3.0 | 26 | 40 | 21 | 100 | 296.9 | 29.12 | 30.9 | 330 | 800 | 711.0 | 16.9 |
| ZWBMD006006-952 | 3.0 | 19 | 40 | 16 | 95 | 330 | 32.36 | 30.9 | 330 | 800 | 952.2 | 16.9 |
| ZWBMD006006-1275 | 3.0 | 14 | 40 | 12 | 85 | 330 | 32.36 | 30.9 | 330 | 800 | 1275.2 | 16.9 |
| ZWBMD006006-1708 | 3.0 | 11 | 40 | 10 | 75 | 330 | 32.36 | 30.9 | 330 | 800 | 1707.9 | 16.9 |
above specifications just for reference and customizable according to requirements.
Please let us know your requirements and we will provide you with micro transmission solutions.
2D Drawing
Detailed Photos
Application
| Smart wearable devices | watch,VR,AR,XR and etc. |
| Household application | kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc. |
| communication equipment | 5G base station,video conference,mobile phone and etc. |
| Office automation equipments | scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine, screen, lifting socket, display,notebook PC and etc. |
| Automotive products | conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc. |
| Toys and models | radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc. |
| Medical equipments | blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc. |
| Industrials | flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc. |
| Electric power tools | electric drill, screwdriver,garden tool and etc. |
| Precision instruments | optics instruments,automatic vending machine, wire-stripping machine and etc. |
| Personal care | tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electric threading knife,POWER PERFECT PORE, Puff machine,eyebrow tweezers and etc. |
| Consumer electronics | camera, mobile phone,digital camera, automatic retracting device,camcorder, kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc. |
| robots | educational robot, programming robot, medical robot, escort robot and etc. |
Company Profile
HangZhou CHINAMFG Machinery & Electronics Co., Ltd was established in 2001,We provide the total drive solution for customers from design, tooling fabrication, components manufacturing and assembly.
Workshop
Testing Equipment
1) Competitive Advantages
- 1) Competitive Advantages
19+year experience in manufacturing motor gearbox
We provide technical support from r&d, prototype, testing, assembly and serial production , ODM &OEM
Competitive Price
Product Performance: Low noise, High efficiency, Long lifespan
Prompt Delivery: 15 working days after payment
Small Orders Accepted
2) Main Products
-
Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,power: 0.01-40W,output speed:5-2000rpm and output torque:1.0 gf.cm -50kgf.cm,
- Customized worm and gear transmission machinery;
- Precise electromechanical motion module;
- Precise component and assembly of plastic and metal powder injection.
Our Services
- ODM & OEM
- Gearbox design and development
- Related technology support
- Micro drive gearbox custom solution
Packaging & Shipping
1) Packing Details
packed in nylon firstly, then carton, and then reinforced with wooden case for outer packing.
Or according to client’s requirement.
2) Shipping Details
samples will be shipped within 10 days;
batch order leading time according to the actual situation.
Certifications
Certifications
We Have passed to hold ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).
and more…
FAQ
FAQ
1. Can you make the gearbox with custom specifications?
YES. We have design and development team, also a great term of engineers, each of them have
many work years experience.
2.Do you provide the samples?
YES. Our company can provide the samples to you, and the delivery time is about 5-15days according to the specification of gearbox you need.
3.What is your MOQ?
Our MOQ is 2000pcs. But at the beginning of our business, we accept small order.
4. Do you have the item in stock?
I am sorry we donot have the item in stock, All products are made with orders.
5. Do you provide technology support?
YES. Our company have design and development team, we can provide technology support if you
need.
6.How to ship to us?
We will ship the goods to you according to the DHL or UPS or FEDEX etc account you provide.
7.How to pay the money?
We accept T/T in advance. Also we have different bank account for receiving money, like US dollors or RMB etc.
8. How can I know the product is suitable for me?
Frist, you need to provide us the more details information about the product. We will recommend the item to you according to your requirement of specification. After you confirm, we will prepare the samples to you. also we will offer some good advances according to your product use.
9. Can I come to your company to visit?
YES, you can come to our company to visit at anytime, and welcome to visit our company.
10. How do contact us ?
Please send an inquiry
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Universal, Industrial, Household Appliances, Car, Camera |
|---|---|
| Operating Speed: | Low Speed |
| Excitation Mode: | Permanent Magnet |
| Function: | Control |
| Casing Protection: | Drip-Proof |
| Number of Poles: | 2 |
| Samples: |
US$ 90/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
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Where can individuals find reliable resources for learning more about gear motors and their applications?
Individuals seeking to learn more about gear motors and their applications have access to various reliable resources that provide valuable information and insights. Here are some sources where individuals can find reliable information about gear motors:
1. Manufacturer Websites:
Manufacturer websites are a primary source of information about gear motors. Gear motor manufacturers often provide detailed product specifications, application guides, technical documentation, and educational materials on their websites. These resources offer insights into different gear motor types, features, performance characteristics, and application considerations. Manufacturer websites are a reliable and convenient starting point for learning about gear motors.
2. Industry Associations and Organizations:
Industry associations and organizations related to mechanical engineering, automation, and motion control often have resources and publications dedicated to gear motors. These organizations provide technical articles, whitepapers, industry standards, and guidelines related to gear motor design, selection, and application. Examples of such associations include the American Gear Manufacturers Association (AGMA), International Electrotechnical Commission (IEC), and Institute of Electrical and Electronics Engineers (IEEE).
3. Technical Publications and Journals:
Technical publications and journals focused on engineering, robotics, and motion control are valuable sources of in-depth knowledge about gear motors. Publications like IEEE Transactions on Industrial Electronics, Mechanical Engineering magazine, or Motion System Design magazine often feature articles, case studies, and research papers on gear motor technology, advancements, and applications. These publications provide authoritative and up-to-date information from industry experts and researchers.
4. Online Forums and Communities:
Online forums and communities dedicated to engineering, robotics, and automation can be excellent resources for discussions, insights, and practical experiences related to gear motors. Websites like Stack Exchange, engineering-focused subreddits, or specialized forums provide platforms for individuals to ask questions, share knowledge, and engage in discussions with professionals and enthusiasts in the field. Participating in these communities allows individuals to learn from real-world experiences and gain practical insights.
5. Educational Institutions and Courses:
Technical colleges, universities, and vocational training centers often offer courses or programs in mechanical engineering, mechatronics, or automation that cover gear motor fundamentals and applications. These educational institutions provide comprehensive curricula, textbooks, and lecture materials that can serve as reliable resources for individuals interested in learning about gear motors. Additionally, online learning platforms like Coursera, Udemy, or LinkedIn Learning offer courses on topics related to gear motors and motion control.
6. Trade Shows and Exhibitions:
Attending trade shows, exhibitions, and industry conferences related to automation, robotics, or motion control provides opportunities to learn about the latest advancements in gear motor technology. These events often feature product demonstrations, technical presentations, and expert panels where individuals can interact with gear motor manufacturers, industry experts, and other professionals. It’s a great way to stay updated on the latest trends, innovations, and applications of gear motors.
When seeking reliable resources, it’s important to consider the credibility of the source, the expertise of the authors, and the relevance to the specific area of interest. By leveraging these resources, individuals can gain a comprehensive understanding of gear motors and their applications, from basic principles to advanced topics, enabling them to make informed decisions and effectively utilize gear motors in their projects or applications.
What is the significance of gear reduction in gear motors, and how does it affect efficiency?
Gear reduction plays a significant role in gear motors as it enables the motor to deliver higher torque while reducing the output speed. This feature has several important implications for gear motors, including enhanced power transmission, improved control, and potential trade-offs in terms of efficiency. Here’s a detailed explanation of the significance of gear reduction in gear motors and its effect on efficiency:
Significance of Gear Reduction:
1. Increased Torque: Gear reduction allows gear motors to generate higher torque output compared to a motor without gears. By reducing the rotational speed at the output shaft, gear reduction increases the mechanical advantage of the system. This increased torque is beneficial in applications that require high torque to overcome resistance, such as lifting heavy loads or driving machinery with high inertia.
2. Improved Control: Gear reduction enhances the control and precision of gear motors. By reducing the speed, gear reduction allows for finer control over the motor’s rotational movement. This is particularly important in applications that require precise positioning or accurate speed control. The gear reduction mechanism enables gear motors to achieve smoother and more controlled movements, reducing the risk of overshooting or undershooting the desired position.
3. Load Matching: Gear reduction helps match the motor’s power characteristics to the load requirements. Different applications have varying torque and speed requirements. Gear reduction allows the gear motor to achieve a better match between the motor’s power output and the specific requirements of the load. It enables the motor to operate closer to its peak efficiency by optimizing the torque-speed trade-off.
Effect on Efficiency:
While gear reduction offers several advantages, it can also affect the efficiency of gear motors. Here’s how gear reduction impacts efficiency:
1. Mechanical Efficiency: The gear reduction process introduces mechanical components such as gears, bearings, and lubrication systems. These components introduce additional friction and mechanical losses into the system. As a result, some energy is lost in the form of heat during the gear reduction process. The efficiency of the gear motor is influenced by the quality of the gears, the lubrication used, and the overall design of the gear system. Well-designed and properly maintained gear systems can minimize these losses and optimize mechanical efficiency.
2. System Efficiency: Gear reduction affects the overall system efficiency by impacting the motor’s electrical efficiency. In gear motors, the motor typically operates at higher speeds and lower torques compared to a direct-drive motor. The overall system efficiency takes into account both the electrical efficiency of the motor and the mechanical efficiency of the gear system. While gear reduction can increase the torque output, it also introduces additional losses due to increased mechanical complexity. Therefore, the overall system efficiency may be lower compared to a direct-drive motor for certain applications.
It’s important to note that the efficiency of gear motors is influenced by various factors beyond gear reduction, such as motor design, control systems, and operating conditions. The selection of high-quality gears, proper lubrication, and regular maintenance can help minimize losses and improve efficiency. Additionally, advancements in gear technology, such as the use of precision gears and improved lubricants, can contribute to higher overall efficiency in gear motors.
In summary, gear reduction is significant in gear motors as it provides increased torque, improved control, and better load matching. However, gear reduction can introduce mechanical losses and affect the overall efficiency of the system. Proper design, maintenance, and consideration of application requirements are essential to optimize the balance between torque, speed, and efficiency in gear motors.
In which industries are gear motors commonly used, and what are their primary applications?
Gear motors find widespread use in various industries due to their versatility, reliability, and ability to provide controlled mechanical power. They are employed in a wide range of applications that require precise power transmission and speed control. Here’s a detailed explanation of the industries where gear motors are commonly used and their primary applications:
1. Robotics and Automation:
Gear motors play a crucial role in robotics and automation industries. They are used in robotic arms, conveyor systems, automated assembly lines, and other robotic applications. Gear motors provide the required torque, speed control, and directional control necessary for the precise movements and operations of robots. They enable accurate positioning, gripping, and manipulation tasks in industrial and commercial automation settings.
2. Automotive Industry:
The automotive industry extensively utilizes gear motors in various applications. They are used in power windows, windshield wipers, HVAC systems, seat adjustment mechanisms, and many other automotive components. Gear motors provide the necessary torque and speed control for these systems, enabling smooth and efficient operation. Additionally, gear motors are also utilized in electric and hybrid vehicles for powertrain applications.
3. Manufacturing and Machinery:
Gear motors find wide application in the manufacturing and machinery sector. They are used in conveyor belts, packaging equipment, material handling systems, industrial mixers, and other machinery. Gear motors provide reliable power transmission, precise speed control, and torque amplification, ensuring efficient and synchronized operation of various manufacturing processes and machinery.
4. HVAC and Building Systems:
In heating, ventilation, and air conditioning (HVAC) systems, gear motors are commonly used in damper actuators, control valves, and fan systems. They enable precise control of airflow, temperature, and pressure, contributing to energy efficiency and comfort in buildings. Gear motors also find applications in automatic doors, blinds, and gate systems, providing reliable and controlled movement.
5. Marine and Offshore Industry:
Gear motors are extensively used in the marine and offshore industry, particularly in propulsion systems, winches, and cranes. They provide the required torque and speed control for various marine operations, including steering, anchor handling, cargo handling, and positioning equipment. Gear motors in marine applications are designed to withstand harsh environments and provide reliable performance under demanding conditions.
6. Renewable Energy Systems:
The renewable energy sector, including wind turbines and solar tracking systems, relies on gear motors for efficient power generation. Gear motors are used to adjust the rotor angle and position in wind turbines, optimizing their performance in different wind conditions. In solar tracking systems, gear motors enable the precise movement and alignment of solar panels to maximize sunlight capture and energy production.
7. Medical and Healthcare:
Gear motors have applications in the medical and healthcare industry, including in medical equipment, laboratory devices, and patient care systems. They are used in devices such as infusion pumps, ventilators, surgical robots, and diagnostic equipment. Gear motors provide precise control and smooth operation, ensuring accurate dosing, controlled movements, and reliable functionality in critical medical applications.
These are just a few examples of the industries where gear motors are commonly used. Their versatility and ability to provide controlled mechanical power make them indispensable in numerous applications requiring torque amplification, speed control, directional control, and load distribution. The reliable and efficient power transmission offered by gear motors contributes to the smooth and precise operation of machinery and systems in various industries.
editor by CX 2024-05-07
China high quality PM high torque D63L-2460-55 24v dc worm gear motor with Free Design Custom
Model Number: D63L-2460-55
Usage: BOAT, Car, Electric Bicycle, FAN, Home Appliance
Type: GEAR MOTOR
Torque: 13-15Nm
Construction: Permanent Magnet
Commutation: Brush
Protect Feature: Drip-proof
Speed(RPM): 55rpm
Continuous Current(A): 5A
Efficiency: Ie 3
Certification: CCC, ce, RoHS
Voltage: 12V 24V 36V 42V 48V
Output Power: 60W
No load speed: 55RPM
No load current: 1.5A
Load speed: 55RPM
Load current: 5A
Load torque: 8Nm
Stall torque: 20Nm
Gear ratio: 60:1 75:1 47:2 20:1
Sensor: Encoder, hall sensor, opto sensor
Packaging Details: Carton, Pallet
PM high torque D63L-2460-55 24v dc worm gear motor
DC Gear Motor
TYPE: D63L-2460-55
Size of motordiameter 63mmVoltage24VOutput Power 60WNo Load Speed 55RPMLoad Speed 50RPMNo Load Current ≤1.5ALoad Current ≤5.0ALoad Torque ≥8NmGear Ratio60:1 75:1 47:2 60:1 20:1 Motor Length60mm
Photo:
Product UsesMore Applications:
Car simulator ,garage door opener ,gate operator, packing barrier,wheelchair ,electric vehicle ,water pump ,floor polisher,truck lift,stair lift,hospital bed ,hydraulic pump electric forklift.
Detailed Images
Company Information
HangZhou CZPT Science & Technology Co.,Ltd is a subsidiary of HangZhou CZPT Motor Co.,Ltd.The factory is located in Xihu (West Lake) Dis.,HangZhou,we can design and manufacture of motors according to all our customers’ demands so far,we can manufacture about 300,000 motors per month.
Our main market:
Europe,America and Asia,including United Kingdom,Germany,Italy,France,Sweden,United State,India,Korea and so on.
Certifications
Exhibition
FAQ Q: Are you trading company or manufacturer ?A: We are Integration of industry and trade, with over 20 years experience in DC worm gear motor. Our company have accumulated skilled production line, complete management and powerful research support, which could match all of the customers’ requirements and make them satisfaction.
Q: What is your main product?-DC Motor: Gear motor, Square motor, Stepped motor, and Micro motor-Welding equipment: Wire feeder, Welding rod, Welding Torch, Earth clamp, Electrode holder, and Rectifier Q: What if I don’t know which DC motor I need?A: Don’t worry, Send as much information as you can, our team will help you find the right 1 you are looking for.
Q: What is your terms of payment ?A: Payment=1000USD, 30% T/T in advance ,balance before shippment.If you have another question, pls feel free to contact us as below:
Q: How to delivery:
A: By sea – Buyer appoint forwarder, or our sales team find suitable forwarder for buyers.
By air – Buyer offer collect express account, or our sales team find suitable express for buyers. (Mostly for sample)Others – Actually,samples send by DHL,UPS, TNT and Fedex etc. We arrange to delivery goods to some place from China appointed by buyers.
Q: How long is your delivery time?A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to quantity.
What Is a Gear Motor?
A gear motor is an electric motor coupled with a gear train. It uses either DC or AC power to achieve its purpose. The primary benefit of a gear reducer is its ability to multiply torque while maintaining a compact size. The trade-off of this additional torque comes in the form of a reduced output shaft speed and overall efficiency. However, proper gear technology and ratios provide optimum output and speed profiles. This type of motor unlocks the full potential of OEM equipment.
Inertial load
Inertial load on a gear motor is the amount of force a rotating device produces due to its inverse square relationship with its inertia. The greater the inertia, the less torque can be produced by the gear motor. However, if the inertia is too high, it can cause problems with positioning, settling time, and controlling torque and velocity. Gear ratios should be selected for optimal power transfer.
The duration of acceleration and braking time of a gear motor depends on the type of driven load. An inertia load requires longer acceleration time whereas a friction load requires breakaway torque to start the load and maintain it at its desired speed. Too short a time period can cause excessive gear loading and may result in damaged gears. A safe approach is to disconnect the load when power is disconnected to prevent inertia from driving back through the output shaft.
Inertia is a fundamental concept in the design of motors and drive systems. The ratio of mass and inertia of a load to a motor determines how well the motor can control its speed during acceleration or deceleration. The mass moment of inertia, also called rotational inertia, is dependent on the mass, geometry, and center of mass of an object.
Applications
There are many applications of gear motors. They provide a powerful yet efficient means of speed and torque control. They can be either AC or DC, and the two most common motor types are the three-phase asynchronous and the permanent magnet synchronous servomotor. The type of motor used for a given application will determine its cost, reliability, and complexity. Gear motors are typically used in applications where high torque is required and space or power constraints are significant.
There are two types of gear motors. Depending on the ratio, each gear has an output shaft and an input shaft. Gear motors use hydraulic pressure to produce torque. The pressure builds on one side of the motor until it generates enough torque to power a rotating load. This type of motors is not recommended for applications where load reversals occur, as the holding torque will diminish with age and shaft vibration. However, it can be used for precision applications.
The market landscape shows the competitive environment of the gear motor industry. This report also highlights key items, income and value creation by region and country. The report also examines the competitive landscape by region, including the United States, China, India, the GCC, South Africa, Brazil, and the rest of the world. It is important to note that the report contains segment-specific information, so that readers can easily understand the market potential of the geared motors market.
Size
The safety factor, or SF, of a gear motor is an important consideration when selecting one for a particular application. It compensates for the stresses placed on the gearing and enables it to run at maximum efficiency. Manufacturers provide tables detailing typical applications, with multiplication factors for duty. A gear motor with a SF of three or more is suitable for difficult applications, while a gearmotor with a SF of one or two is suitable for relatively easy applications.
The global gear motor market is highly fragmented, with numerous small players catering to various end-use industries. The report identifies various industry trends and provides comprehensive information on the market. It outlines historical data and offers valuable insights on the industry. The report also employs several methodologies and approaches to analyze the market. In addition to providing historical data, it includes detailed information by market segment. In-depth analysis of market segments is provided to help identify which technologies will be most suitable for which applications.
Cost
A gear motor is an electric motor that is paired with a gear train. They are available in AC or DC power systems. Compared to conventional motors, gear reducers can maximize torque while maintaining compact dimensions. But the trade-off is the reduced output shaft speed and overall efficiency. However, when used correctly, a gear motor can produce optimal output and mechanical fit. To understand how a gear motor works, let’s look at two types: right-angle geared motors and inline geared motors. The first two types are usually used in automation equipment and in agricultural and medical applications. The latter type is designed for rugged applications.
In addition to its efficiency, DC gear motors are space-saving and have low energy consumption. They can be used in a number of applications including money counters and printers. Automatic window machines and curtains, glass curtain walls, and banknote vending machines are some of the other major applications of these motors. They can cost up to 10 horsepower, which is a lot for an industrial machine. However, these are not all-out expensive.
Electric gear motors are versatile and widely used. However, they do not work well in applications requiring high shaft speed and torque. Examples of these include conveyor drives, frozen beverage machines, and medical tools. These applications require high shaft speed, so gear motors are not ideal for these applications. However, if noise and other problems are not a concern, a motor-only solution may be the better choice. This way, you can use a single motor for multiple applications.
Maintenance
Geared motors are among the most common equipment used for drive trains. Proper maintenance can prevent damage and maximize their efficiency. A guide to gear motor maintenance is available from WEG. To prevent further damage, follow these maintenance steps:
Regularly check electrical connections. Check for loose connections and torque them to the recommended values. Also, check the contacts and relays to make sure they are not tangled or damaged. Check the environment around the gear motor to prevent dust from clogging the passageway of electric current. A proper maintenance plan will help you identify problems and extend their life. The manual will also tell you about any problems with the gearmotor. However, this is not enough – it is important to check the condition of the gearbox and its parts.
Conduct visual inspection. The purpose of visual inspection is to note any irregularities that may indicate possible problems with the gear motor. A dirty motor may be an indication of a rough environment and a lot of problems. You can also perform a smell test. If you can smell a burned odor coming from the windings, there may be an overheating problem. Overheating can cause the windings to burn and damage.
Reactive maintenance is the most common method of motor maintenance. In this type of maintenance, you only perform repairs if the motor stops working due to a malfunction. Regular inspection is necessary to avoid unexpected motor failures. By using a logbook to document motor operations, you can determine when it is time to replace the gear motor. In contrast to preventive maintenance, reactive maintenance requires no regular tests or services. However, it is recommended to perform inspections every six months.
China best DC Worm Gear Motor with 24V 77rpm 4nm (MB062FF100-WD0055-06) with Good quality
Item Description
General info
- Aluminum die-casting gearbox
- Rolled metal housing design
- Developed-in EMC parts
- Hall sensor suggestions available
- Various output shaft extensions are obtainable
Specifications
Other gear ratio is avaiable at unique generation
Business Profile
- Originally motor division of CZPT HangZhou- China Nationwide CZPT & Tools Imp & Exp HangZhou Co.,Ltd., 1 of Best 20 said owned CZPT Team
- Privately owned Ltd organization because 2000: HangZhou CZPT Automation Technology Co. Ltd.
- Exmek Electric powered —Registered Brand Title
- Organization: Design and manufacture of movement management goods and components
- Hugely qualified staff
- UL, CE, RoHS certification
- ISO 9001, ISO 14000
Organization Abilities
- Present day Motor Design and style and Manufacture
- Part Set Design and Manufacture
- Magnetic Design Software-Motorsolver
- Molding
- Shipping world vast
Why CZPT Electrical
- Open up for basic discussion and concerns
- Time to market or theatre of functions can be significantly diminished
- Gifted team of engineers delivering revolutionary complex solutions
- One quit “provider” and comprehensive sub-method
- Good quality products offered at competitive low price
- Ability to ship entire world extensive
- On time shipping
- Coaching at Consumer places
- Quickly support on return and restore outcomes
- Many repeated consumers
Purposes:
Use for swimming pool, automotive, semiconductor, chemical & healthcare, industrial automation, electrical power tool, instrument, measuring gear, place of work automation, numerous OEM application.
We are open up for standard dialogue and questions. Speak to us now!
What Is a Equipment Motor?
A gear motor is an electric motor coupled with a equipment practice. It makes use of both DC or AC electricity to obtain its function. The principal advantage of a gear reducer is its ability to multiply torque even though preserving a compact measurement. The trade-off of this added torque will come in the kind of a decreased output shaft pace and all round efficiency. Nonetheless, appropriate gear engineering and ratios provide the best possible output and pace profiles. This type of motor unlocks the full possible of OEM gear.
Inertial load
Inertial load on a equipment motor is the volume of force a rotating gadget makes thanks to its inverse square partnership with its inertia. The higher the inertia, the significantly less torque can be produced by the equipment motor. Nonetheless, if the inertia is also high, it can lead to difficulties with positioning, settling time, and controlling torque and velocity. Gear ratios ought to be chosen for ideal electricity transfer.
The length of acceleration and braking time of a gear motor relies upon on the variety of pushed load. An inertia load requires lengthier acceleration time whereas a friction load needs breakaway torque to start off the load and preserve it at its wanted pace. Way too limited a time interval can cause too much gear loading and could result in broken gears. A secure approach is to disconnect the load when electrical power is disconnected to prevent inertia from driving back by means of the output shaft.
Inertia is a elementary concept in the layout of motors and travel systems. The ratio of mass and inertia of a load to a motor establishes how nicely the motor can manage its speed during acceleration or deceleration. The mass minute of inertia, also referred to as rotational inertia, is dependent on the mass, geometry, and centre of mass of an item.
Purposes
There are numerous applications of equipment motors. They offer a effective but effective indicates of speed and torque manage. They can be both AC or DC, and the two most typical motor varieties are the a few-section asynchronous and the everlasting magnet synchronous servomotor. The kind of motor used for a presented application will decide its price, dependability, and complexity. Equipment motors are generally utilized in applications exactly where higher torque is essential and area or electrical power constraints are important.
There are two kinds of gear motors. Depending on the ratio, each equipment has an output shaft and an enter shaft. Gear motors use hydraulic force to create torque. The force builds on one particular aspect of the motor until it generates enough torque to power a rotating load. This kind of motors is not advised for apps exactly where load reversals occur, as the keeping torque will diminish with age and shaft vibration. Nevertheless, it can be used for precision applications.
The market landscape exhibits the aggressive atmosphere of the gear motor industry. This report also highlights crucial things, revenue and price development by location and nation. The report also examines the aggressive landscape by region, which includes the United States, China, India, the GCC, South Africa, Brazil, and the rest of the world. It is important to observe that the report is made up of section-specific data, so that readers can easily understand the industry prospective of the geared motors industry.
Dimension
The basic safety factor, or SF, of a gear motor is an important consideration when deciding on 1 for a distinct software. It compensates for the stresses positioned on the gearing and permits it to run at maximum effectiveness. Manufacturers supply tables detailing typical apps, with multiplication aspects for duty. A gear motor with a SF of 3 or more is appropriate for tough purposes, even though a gearmotor with a SF of one or two is suitable for reasonably easy purposes.
The global equipment motor market place is highly fragmented, with several tiny players catering to numerous finish-use industries. The report identifies numerous business trends and provides comprehensive details on the industry. It outlines historical info and gives worthwhile insights on the market. The report also employs many methodologies and approaches to examine the marketplace. In addition to offering historical knowledge, it includes comprehensive info by marketplace phase. In-depth evaluation of marketplace segments is supplied to support discover which technologies will be most suited for which purposes.
Expense
A gear motor is an electrical motor that is paired with a equipment teach. They are available in AC or DC electricity systems. In contrast to conventional motors, equipment reducers can increase torque although preserving compact dimensions. But the trade-off is the decreased output shaft velocity and general effectiveness. Nevertheless, when used accurately, a equipment motor can produce best output and mechanical suit. To comprehend how a gear motor functions, let us appear at two kinds: right-angle geared motors and inline geared motors. The initial two types are usually employed in automation products and in agricultural and health-related applications. The latter type is developed for rugged apps.
In addition to its effectiveness, DC equipment motors are space-saving and have minimal strength consumption. They can be employed in a amount of purposes including funds counters and printers. Automatic window devices and curtains, glass curtain walls, and banknote vending equipment are some of the other key applications of these motors. They can cost up to 10 horsepower, which is a good deal for an industrial device. However, these are not all-out expensive.
Electric equipment motors are functional and extensively employed. Even so, they do not work properly in programs demanding higher shaft velocity and torque. Examples of these consist of conveyor drives, frozen beverage equipment, and healthcare resources. These apps demand high shaft speed, so equipment motors are not ideal for these programs. Nonetheless, if sounds and other troubles are not a worry, a motor-only solution may possibly be the better choice. This way, you can use a one motor for a number of applications.
Upkeep
Geared motors are between the most widespread gear utilized for push trains. Proper routine maintenance can prevent hurt and optimize their performance. A guidebook to gear motor upkeep is offered from WEG. To prevent even more injury, adhere to these maintenance steps:
Frequently check electrical connections. Check out for unfastened connections and torque them to the advised values. Also, check out the contacts and relays to make positive they are not tangled or destroyed. Check out the setting around the equipment motor to avert dust from clogging the passageway of electric powered current. A proper upkeep strategy will help you recognize problems and increase their life. The handbook will also notify you about any issues with the gearmotor. However, this is not adequate – it is essential to check the problem of the gearbox and its parts.
Conduct visible inspection. The purpose of visual inspection is to note any irregularities that could reveal attainable issues with the gear motor. A filthy motor could be an indicator of a rough environment and a whole lot of problems. You can also carry out a scent check. If you can scent a burned odor coming from the windings, there may possibly be an overheating problem. Overheating can trigger the windings to melt away and hurt.
Reactive routine maintenance is the most common strategy of motor servicing. In this kind of routine maintenance, you only complete repairs if the motor stops working owing to a malfunction. Standard inspection is needed to steer clear of surprising motor failures. By employing a logbook to document motor operations, you can figure out when it is time to exchange the equipment motor. In distinction to preventive maintenance, reactive servicing requires no regular checks or solutions. Even so, it is advised to complete inspections every single 6 months.
China supplier 63mm 12V 24V 48V 90W 100W 120W 5n High Torque DC Worm Gear Motor with Free Design Custom
Merchandise Description
Proven in 1994, HangZhou BG Motor Manufacturing facility is a professional producer of brushless DC motors, brushed DC motors, planetary gear motors, worm equipment motors, CZPT motors and AC motors. We have a plant area of 6000 square meters, several patent certificates, and we have the independent layout and improvement capabilities and robust technological pressure, with an yearly output of more than 1 million units. Considering that the beginning of its establishment, BG motor has focused on the total answer of motors. We manufacture and design and style motors, give skilled personalized services, respond rapidly to consumer demands, and actively aid customers to remedy troubles. Our motor goods are exported to twenty nations around the world, which includes the United States, Germany, Italy, the United Kingdom, Poland, Slovenia, Switzerland, Sweden, Singapore, South Korea and many others.
Our founder, Mr. Sun, has a lot more than 40 several years of experience in motor technology, and our other engineers also have a lot more than fifteen a long time of encounter, and sixty% of our personnel have much more than ten years of encounter, and we can CZPT you that the high quality of our motors is top notch.
The goods go over AGV, underwater robots, robots, sewing device sector, cars, medical gear, automated doors, lifting tools, industrial products and have a broad variety of purposes.
We attempt for CZPT in the high quality of each and every merchandise, and we are only a little and refined manufacturer.
Our vision: Push the world ahead and make lifestyle far better!
Q:1.What type of motors can you provide?
A:At current, we primarily generate brushless DC motors, brush DC motors, AC motors, CZPT Motors the electrical power of the motor is much less than 5000W, and the diameter of the motor is not a lot more than 200mm
Q:2.Can you send me a price tag checklist?
A:For all of our motors, they are personalized based mostly on distinct requirements like life time, sound,voltage,and shaft and so forth. The price tag also may differ according to once-a-year amount. So it really is truly hard for us to give a price listing. If you can share your thorough needs and yearly quantity, we will see what offer you we can supply.
Q:3.Can l get some samples?
A:It is dependent. If only a number of samples for personalized use or alternative, I am frightened it’ll be challenging for us to offer simply because all of our motors are custom made manufactured and no inventory offered if there are no further wants. If just sample screening ahead of the formal get and our MOQ,value and other phrases are satisfactory,we’d really like to provide samples.
Q4:Can you give OEM or ODM services?
A:Indeed,OEM and ODM are the two available, we have the specialist R&D dept which can provide professional remedies for you.
Q5:Can l visit your manufacturing unit before we area an purchase?
A:welcome to go to our manufacturing facility,use every single delighted if we have the CZPT to know every other far more.
Q:6.What is actually the lead time for a regular order?
A:For orders, the common lead time is fifteen-20 times and this time can be shorter or lengthier based on the different model,period and amount.
Positive aspects of a Planetary Motor
In addition to becoming 1 of the most effective kinds of a generate, a Planetary Motor also offers a fantastic number of other advantages. These characteristics permit it to generate a huge variety of equipment reductions, as nicely as make increased torques and torque density. Let us consider a nearer look at the positive aspects this mechanism has to offer you. To recognize what makes it so interesting, we’ll investigate the distinct types of planetary methods.
Solar gear
The solar gear on a planetary motor has two distinct rewards. It produces considerably less noise and warmth than a helical gear. Its compact footprint also minimizes sound. It can run at substantial speeds without having sacrificing effectiveness. Even so, it have to be taken care of with continual care to function efficiently. Solar gears can be effortlessly destroyed by drinking water and other particles. Photo voltaic gears on planetary motors could need to have to be replaced in excess of time.
A planetary gearbox is composed of a sunlight gear and two or a lot more planetary ring and spur gears. The sunlight equipment is the principal gear and is driven by the enter shaft. The other two gears mesh with the solar equipment and engage the stationary ring gear. The 3 gears are held together by a carrier, which sets the spacing. The output shaft then turns the planetary gears. This generates an output shaft that rotates.
One more benefit of planetary gears is that they can transfer higher torques although getting compact. These benefits have led to the creation of solar gears. They can lessen the sum of energy eaten and make a lot more energy. They also give a lengthier support existence. They are an outstanding decision for photo voltaic-driven autos. But they need to be mounted by a qualified solar strength firm. And there are other advantages as properly. When you install a photo voltaic equipment on a planetary motor, the power developed by the sunlight will be transformed to beneficial energy.
A photo voltaic equipment on a planetary motor uses a photo voltaic gear to transmit torque from the sunshine to the world. This technique works on the basic principle that the solar equipment rotates at the identical price as the planet gears. The sunlight gear has a common style modulus of -Ns/Np. That’s why, a 24-tooth sun equipment equals a 3-1/2 earth gear ratio. When you take into account the performance of solar gears on planetary motors, you will be ready to establish regardless of whether the solar gears are far more successful.
Sunshine equipment
The mechanical arrangement of a planetary motor includes of two factors: a ring gear and a solar gear. The ring gear is fastened to the motor’s output shaft, whilst the sun gear rolls around and orbits around it. The ring equipment and sunshine equipment are joined by a planetary carrier, and the torque they make is dispersed across their teeth. The planetary framework arrangement also minimizes backlash, and is essential to achieve a quick begin and quit cycle.
When the two planetary gears rotate independently, the sun equipment will rotate counterclockwise and the ring-gear will change in the exact same route. The ring-gear assembly is mounted in a carrier. The carrier gear and sun equipment are linked to each and every other by a shaft. The planetary gears and sunlight gear rotate close to each and every other on the ring-equipment provider to lessen the pace of the output shaft. The planetary gear method can be multiplied or staged to get a larger reduction ratio.
A planetary gear motor mimics the planetary rotation program. The enter shaft turns a central gear, identified as the sunshine equipment, whilst the planetary gears rotate about a stationary sunshine gear. The motor’s compact design and style enables it to be effortlessly mounted to a motor vehicle, and its minimal weight can make it perfect for tiny automobiles. In addition to becoming very efficient, a planetary gear motor also offers several other rewards.
A planetary gearbox uses a solar equipment to supply torque to the other gears. The planet pinions mesh with an internal tooth ring equipment to generate rotation. The provider also functions as a hub between the input gear and output shaft. The output shaft brings together these two factors, offering a increased torque. There are three varieties of planetary gearboxes: the solar equipment and a wheel push planetary gearbox.
Planetary equipment
A planetary motor gear works by distributing rotational pressure alongside a separating plate and a cylindrical shaft. A shock-absorbing system is integrated among the separating plate and cylindrical shaft. This frustrated part stops abrasion wear and overseas particles from moving into the device. The separating plate and shaft are positioned coaxially. In this arrangement, the enter shaft and output shaft are rotated relative to one particular yet another. The rotatable disc absorbs the influence.
Another advantage of a planetary motor equipment is its efficiency. Planetary motor gears are very effective at transferring power, with ninety seven% of the enter vitality getting transferred to the output. They can also have higher equipment ratios, and supply low sound and backlash. This design and style also makes it possible for the planetary gearbox to function with electrical motors. In addition, planetary gears also have a prolonged support daily life. The effectiveness of planetary gears is thanks in component to the big number of enamel.
Other advantages of a planetary motor gear incorporate the simplicity of altering ratios, as well as the reduced security stock. In contrast to other gears, planetary gears never demand particular resources for shifting ratios. They are utilized in several industries, and share components across multiple dimensions. This means that they are cost-powerful to produce and require considerably less basic safety stock. They can stand up to large shock and use, and are also compact. If you happen to be looking for a planetary motor gear, you’ve got appear to the correct location.
The axial conclude surface of a planetary gear can be worn down by abrasion with a separating plate. In addition, overseas particles could enter the planetary gear gadget. These particles can injury the gears or even lead to noise. As a result, you need to verify planetary gears for damage and wear. If you are looking for a gear, make sure it has been thoroughly examined and put in by a expert.
Planetary gearbox
A planetary motor and gearbox are a typical mixture of electric powered and mechanical power sources. They share the load of rotation in between numerous equipment teeth to increase the torque ability. This style is also much more rigid, with lower backlash that can be as minimal as 1 or two arc minutes. The rewards of a planetary gearmotor above a traditional electric powered motor consist of compact dimensions, large efficiency, and significantly less danger of gear failure. Planetary gear motors are also far more reliable and sturdy than traditional electrical motors.
A planetary gearbox is designed for a single phase of reduction, or a a number of-phase unit can be developed with a number of specific cartridges. Gear ratios could also be selected according to consumer preference, either to face mount the output phase or to use a 5mm hex shaft. For multi-stage planetary gearboxes, there are a variety of different options obtainable. These consist of substantial-efficiency planetary gearboxes that achieve a ninety eight% effectiveness at single reduction. In addition, they are noiseless, and decrease warmth reduction.
A planetary gearbox may be used to enhance torque in a robotic or other automated method. There are different varieties of planetary gear sets offered, like gearboxes with sliding or rolling sections. When deciding on a planetary gearset, consider the surroundings and other variables this sort of as backlash, torque, and ratio. There are a lot of rewards to a planetary gearbox and the positive aspects and downsides linked with it.
Planetary gearboxes are comparable to people in a photo voltaic program. They attribute a central sunlight equipment in the center, two or more outer gears, and a ring gear at the output. The planetary gears rotate in a ring-like composition all around a stationary sun gear. When the gears are engaged, they are linked by a carrier that is fastened to the machine’s shaft.
Planetary gear motor
Planetary equipment motors decrease the rotational speed of an armature by one particular or much more moments. The reduction ratio relies upon on the framework of the planetary gear system. The planetary equipment unit has an output shaft and an armature shaft. A separating plate separates the two. The output shaft moves in a round sample to change the pinion 3. When the pinion rotates to the engagement situation, it is engaged with the ring equipment 4. The ring equipment then transmits the rotational torque to the armature shaft. The result is that the motor cranks up.
Planetary equipment motors are cylindrical in condition and are offered in numerous energy amounts. They are usually made of steel or brass and incorporate several gears that share the load. These motors can manage huge electrical power transfers. The planetary gear generate, on the other hand, needs far more factors, this sort of as a sun’s equipment and numerous planetary gears. Consequently, it could not be appropriate for all kinds of apps. For that reason, the planetary equipment push is usually used for a lot more intricate machines.
Brush dusts from the electrical motor may enter the planetary gear device and result in it to malfunction. In addition, abrasion use on the separating plate can affect the gear engagement of the planetary equipment unit. If this occurs, the gears will not engage correctly and may possibly make sounds. In get to avert this sort of a scenario from occurring, it is essential to often examine planetary equipment motors and their abrasion-resistant separating plates.
Planetary gear motors occur in many different electrical power levels and sizes. These motors are usually cylindrical in condition and are manufactured of metal, brass, plastic, or a blend of both materials. A planetary equipment motor can be utilised in apps in which room is an concern. This motor also enables for minimal gearings in modest areas. The planetary gearing permits for huge amounts of power transfer. The output shaft size is dependent on the gear ratio and the motor speed.
China high quality 24V 60rpm-100W DC Right-Angle Worm Gear Motor on CZPT Pump and Tool near me manufacturer
Product Description
Merchandise Description
We are 1 OEM Producer for numerous dump truck equipment motor, trap equipment motor,NMRV worm gear motor, agricultural seeder motor, DC wiper motor, electrical mobility motor, electric transaxle motor and so on.
1. Motor kind: Everlasting magnet DC
2. Rated velocity: 2200rpm-3500rpm
three. Security: IP44, IP55
4. Voltage: 12V/ 24V
five.Equipment Ratio: thirty:1, fifty:1, sixty:1
six.Output speed: 45rpm, 80rpm, 98rpm,
seven. Output electricity: 100W
8. Gearbox: worm and wheel
9. Insulation: Course F
10. Effectiveness: sixty five%
Comprehensive Images
Packaging & Shipping
one. Interior packing: CZPT bag, air bubble bag, carton, in accordance to buyer’s ask for.
two. Outer packing: wood situation, double corrugated carton or adding pallet.
3. Please bear in mind to go away the right get in touch with Tackle information for delivery.
Solution Parameters
Firm Profile
Our Core selection of DC motors, electric transaxle motor, wheelchair motor and gearboxes are exclusively developed to be interchangeable and functional, this will help us hold reduced stock stages while attaining the customization required for so a lot of programs. The main supply has also enabled us to offer you excellent pricing levels for reduced portions, typically prototypes are quite costly due to deficiency of economies of scale we have attempted to aid with this as much as feasible. HangZhou CZPT can supply bespoke units for more substantial portions and offer you a Offer Chain support the place we work carefully with our customers to discover the ideal shipping and delivery schedule in accordance with OEM creation ranges. If you are seeking for DC motors, wiper motors, electric transaxle motor, wheelchair motor and gearboxes, you have come to the correct place, our expert technical product sales personnel will recommend the best achievable choice for equally your application and your pocket. Get in touch with us now to talk about your application.
HangZhou CZPT TRADE CO., LTD is responsible for exporting the previously mentioned items, and we also import some critical goods from oversea marketplaces.
Our firm has acquired the right of import and export from the Authorities office.
It is needed to get your distinct necessity when contacting us,
(1) for example of motor, voltage, power, velocity, output torque, connecting type and dimension of shaft, outside the house framework drawing or appropriate photos and so on.
(2) for example of electric powered transaxle, verify its wheel base, power, voltage, business area, working velocity, wheel tyre’s diameter and width, loaded weight and many others, and then we will give the accurate gives.
As a result, hope to get your comments soon.
Please view our procedure steps as underneath
(1) approach these output shafts
(2)approach these spur gears and sprockets
(3) turning machining
(4) assembly preparation
(5) assembly workshop
(6) inspection take a look at prior to shipment
Our Advantages
Select US FOR:
1. We offer you engineer suggestion to your specified design and style in creation enhancement and price conserving.
2. R&D and QC office concentrate on the merchandise to satisfy your rigorous specifications.
3. Diverse surface area treatment options offered, plating, power coating, painting, anodized,sharpening, electrophoresis, and so on.
four. Diverse dimensions in accordance to buyer’s request.
5. Numerous packagings in accordance to particular demands.
6. Custom-made and personalized orders are welcome.
seven. Excellent good quality and Rapid motion.
eight. Our items have been exported to America, Australia,German,Korea,Indian.
Confidential Coverage:
one) The appointed goods are only for you.
two) Your informations&paperwork are private.
3) Your drawings&sketch are confidential.
Following Income Provider
Our merchandise can be repaired or changed the new components with free expense in 3 months.
FAQ
Concern:
one.Q:How about CZPT cost?
A: mostly count on : 1.Drawing, 2.material, 3.weight and amount.
We need to have to know the construction of every areas to evaluate the mildew solution by:
1) –Full style drawing or real sample —– the best way
–PDF drawing with complete dimension for each and every components
–Clearly images for each parts with more angle-sights to present every single features.
two)The supplies and surface area treatment options.
three)The amount of purchase.
2.Q:How to manage the product processing?
A: The processing report or photographs will be despatched to the client every single 7 days/ every month for evaluation.
three.Q:Who will personal the mould?
A:Consumer, also the CZPT can be kept in our factory for foreseeable future buy.
four.Q:How lengthy do you make your quotation?
A:After acquiring depth informations we will estimate in 1 to 3 days.
five.Q: Are the samples/prototype cost-free of cost?
A: charged,but it will be returned to CZPT when an get confirmed and order quantity is over 5000 pcs.
After your drawing confirmed and fees done for the prototype, we will produce a sample
by CNC machining. And the first demo samples (1-3pcs) will be shipped to consumer
by the DHL /Fedex at buyer’s categorical account or prepay the specific fees.
MOQ? — 100units and take sample buy.
Dynamic Modeling of a Planetary Motor
A planetary equipment motor is composed of a collection of gears rotating in best synchrony, making it possible for them to provide torque in a increased output capability than a spur gear motor. In contrast to the planetary motor, spur gear motors are simpler to create and expense less, but they are far better for purposes requiring reduced torque output. That is simply because every equipment carries the complete load. The subsequent are some key differences amongst the two sorts of gearmotors.
planetary gear technique
A planetary gear transmission is a kind of gear system that transfers torque from one supply to yet another, typically a rotary motion. Additionally, this variety of equipment transmission needs dynamic modeling to investigate its toughness and trustworthiness. Earlier studies provided both uncoupled and coupled meshing versions for the evaluation of planetary gear transmission. The merged design considers equally the shaft structural stiffness and the bearing support stiffness. In some purposes, the adaptable planetary gear may possibly affect the dynamic response of the method.
In a planetary equipment device, the axial conclude surface area of the cylindrical portion is rotatable relative to the separating plate. This mechanism retains lubricant. It is also able of protecting against international particles from coming into the planetary equipment method. A planetary gear system is a excellent decision if your planetary motor’s pace is higher. A high-high quality planetary equipment method can give a excellent efficiency than conventional systems.
A planetary gear program is a sophisticated system, involving a few transferring hyperlinks that are connected to every other by way of joints. The sunshine equipment acts as an enter and the earth gears act as outputs. They rotate about their axes at a ratio determined by the amount of enamel on every equipment. The sunshine gear has 24 tooth, even though the world gears have three-quarters that ratio. This ratio helps make a planetary motor really efficient.
planetary gear teach
To forecast the cost-free vibration reaction of a planetary motor gear teach, it is crucial to produce a mathematical product for the program. Formerly, static and dynamic models had been employed to review the habits of planetary motor equipment trains. In this study, a dynamic model was designed to examine the results of important design parameters on the vibratory reaction. Crucial parameters for planetary gear transmissions consist of the construction stiffness and mesh stiffness, and the mass and place of the shaft and bearing supports.
The layout of the planetary motor equipment prepare is made up of a number of levels that can operate with variable input speeds. The style of the gear practice enables the transmission of higher torques by dividing the load across multiple planetary gears. In addition, the planetary equipment teach has multiple teeth which mesh concurrently in operation. This design also allows for greater efficiency and transmittable torque. Here are some other advantages of planetary motor gear trains. All these benefits make planetary motor gear trains one particular of the most common types of planetary motors.
The compact footprint of planetary gears enables for superb heat dissipation. Large speeds and sustained performances will require lubrication. This lubricant can also lessen sound and vibration. But if these characteristics are not appealing for your software, you can pick a diverse equipment kind. Alternatively, if you want to keep large overall performance, a planetary motor equipment train will be the very best option. So, what are the rewards of planetary motor gears?
planetary equipment teach with mounted carrier prepare ratio
The planetary gear train is a typical sort of transmission in different equipment. Its principal advantages are substantial effectiveness, compactness, big transmission ratio, and power-to-excess weight ratio. This type of gear teach is a mixture of spur gears, one-helical gears, and herringbone gears. Herringbone planetary gears have reduced axial pressure and high load carrying ability. Herringbone planetary gears are frequently utilised in weighty equipment and transmissions of massive cars.
To use a planetary gear train with a mounted carrier train ratio, the very first and 2nd planets must be in a carrier placement. The 1st world is rotated so that its teeth mesh with the sun’s. The 2nd earth, nonetheless, can not rotate. It must be in a provider placement so that it can mesh with the sun. This requires a large degree of precision, so the planetary equipment prepare is normally made of multiple sets. A small investigation will simplify this design and style.
The planetary equipment practice is produced up of a few parts. The outer ring gear is supported by a ring equipment. Each and every equipment is positioned at a certain angle relative to one particular yet another. This makes it possible for the gears to rotate at a mounted price whilst transferring the motion. This layout is also well-liked in bicycles and other tiny vehicles. If the planetary gear teach has many levels, several ring gears could be shared. A stationary ring gear is also utilized in pencil sharpener mechanisms. Earth gears are extended into cylindrical cutters. The ring gear is stationary and the planet gears rotate around a sunlight axis. In the scenario of this style, the outer ring gear will have a -3/2 earth equipment ratio.
planetary equipment train with zero helix angle
The torque distribution in a planetary equipment is skewed, and this will drastically decrease the load carrying potential of a needle bearing, and therefore the existence of the bearing. To far better comprehend how this can impact a equipment practice, we will take a look at two research carried out on the load distribution of a planetary equipment with a zero helix angle. The 1st review was accomplished with a highly specialised system from the bearing manufacturer INA/FAG. The pink line represents the load distribution together a needle roller in a zero helix gear, whilst the eco-friendly line corresponds to the identical distribution of masses in a 15 diploma helix angle gear.
One more method for identifying a gear’s helix angle is to take into account the ratio of the sun and world gears. Although the solar equipment is normally on the input facet, the earth gears are on the output facet. The solar equipment is stationary. The two gears are in engagement with a ring gear that rotates 45 degrees clockwise. Each gears are connected to pins that assistance the world gears. In the determine underneath, you can see the tangential and axial gear mesh forces on a planetary gear teach.
One more method employed for calculating energy decline in a planetary gear train is the use of an car transmission. This kind of equipment provides well balanced performance in equally power efficiency and load capacity. Even with the complexities, this approach supplies a a lot more accurate analysis of how the helix angle affects energy reduction in a planetary gear teach. If you’re fascinated in minimizing the power decline of a planetary equipment train, go through on!
planetary gear prepare with spur gears
A planetary gearset is a kind of mechanical generate technique that uses spur gears that move in opposite directions inside of a airplane. Spur gears are one of the more fundamental sorts of gears, as they don’t call for any specialty cuts or angles to work. Alternatively, spur gears use a sophisticated tooth shape to decide the place the tooth will make speak to. This in switch, will decide the amount of electrical power, torque, and speed they can make.
A two-stage planetary gear train with spur gears is also attainable to run at variable input speeds. For such a setup, a mathematical design of the equipment practice is produced. Simulation of the dynamic behaviour highlights the non-stationary outcomes, and the final results are in good settlement with the experimental information. As the ratio of spur gears to spur gears is not constant, it is called a dedendum.
A planetary gear teach with spur gears is a kind of epicyclic gear teach. In this scenario, spur gears operate in between gears that include each interior and external enamel. The circumferential motion of the spur gears is analogous to the rotation of planets in the solar method. There are four principal factors of a planetary gear practice. The planet equipment is positioned inside of the solar equipment and rotates to transfer movement to the solar gear. The planet gears are mounted on a joint provider that is connected to the output shaft.
planetary gear practice with helical gears
A planetary gear train with helical enamel is an incredibly strong transmission program that can offer large amounts of electricity density. Helical gears are utilized to enhance performance by offering a much more effective substitute to standard worm gears. This variety of transmission has the likely to boost the overall efficiency of a technique, and its rewards prolong much beyond the energy density. But what can make this transmission system so attractive? What are the key elements to think about when creating this sort of transmission technique?
The most simple planetary practice consists of the sunshine equipment, world gear, and ring gear components. The amount of planets varies, but the simple structure of planetary gears is equivalent. A simple planetary geartrain has the solar gear driving a provider assembly. The number of planets can be as low as two or as high as 6. A planetary gear practice has a reduced mass inertia and is compact and reputable.
The mesh section homes of a planetary equipment prepare are especially crucial in developing the profiles. A variety of parameters this kind of as mesh stage distinction and tooth profile modifications need to be researched in depth in buy to fully understand the dynamic characteristics of a PGT. These variables, jointly with other folks, determine the helical gears’ efficiency. It is consequently vital to comprehend the mesh stage of a planetary equipment train to layout it successfully.