Product Description
Product Parameters
Model No.:KM-37B550-24-12675
Size details:
Motor Diameter: φ37mm
Motor Housing Length :57mm
Shaft length: customization
Specifications:
| Ratio | Model No. | Voltage | No Load | On Load | |||||||||
| Operating Range |
Nominal Voltage |
Current | Speed | Current | Torque | Speed | |||||||
| V | V | A | r/min | A | kg·cm | r/min | |||||||
| 1/10 | KM-37B550-24-12675 | 6.0-24.0 | 12 | 0.7 | 1289 | 7.13 | 4.2 | 965 | |||||
All technical data can custom made for different application.
Customized items:
DC motor, gearbox motor, vibration motor, automotive motor.
Accessories offered like encoder, gear,worm, wire, connector.
Ball bearing or Oil-impregnated bearing.
Shaft configuration(multi-knurls,D-cut shape, four-knurls etc).
Metal end cap or plastic end cap.
Precious metal brush/ carbon brush.
Technical data.
Detailed Photos
Application
Certifications
Packaging & Shipping
Company Profile
Our Advantages
FAQ
1.What kind of motor do you supply?
Kinmore specializes in making DC motors & gear motors with the diameter ranging from 6mm-80mm; automotive motors and vibration motors are our strength area, too; we also provide brushless motors.
2.What’s the lead time for samples or mass production?
Normally, it takes 15-25 days to produce samples; about mass production, it will take 35-40 days for DC motor production and 45-60 days for gear motor production.
3.Could you mind sending the quotation for this motor?
For all of our motors, they are customized based on different requirements. We will offer the quotation soon after you send your specific requests and annual quantity.
4.Do you offer some kinds of accessories like encoder, PCB, connector, soldering wired for the motor?
We specialize in motors, instead of accessories. But if your annual demand reaches a certain amount, we will apply to the engineer for offering the accessories.
5.Are your motors certificated with UL, CB Tüv, CE?
All of our motors are UL, CB Tüv, CE compliant, and all our items are making under REACH and ROHS. We could provide motor’s exploring drawing and BOM for your products UL certificated. We also could make motors built-in filters based on your EMC directive for your EMC passing.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Universal, Industrial, Household Appliances, Car, Power Tools |
|---|---|
| Operating Speed: | Low Speed |
| Excitation Mode: | Excited |
| Function: | Control, Driving |
| Casing Protection: | Open Type |
| Number of Poles: | 4 |
| Customization: |
Available
|
|
|---|
Are gear motors suitable for both heavy-duty industrial applications and smaller-scale uses?
Yes, gear motors are suitable for both heavy-duty industrial applications and smaller-scale uses. Their versatility and ability to provide torque multiplication make them valuable in a wide range of applications. Here’s a detailed explanation of why gear motors are suitable for both types of applications:
1. Heavy-Duty Industrial Applications:
Gear motors are commonly used in heavy-duty industrial applications due to their robustness and ability to handle high loads. Here are the reasons why they are suitable for such applications:
- Torque Multiplication: Gear motors are designed to provide high torque output, making them ideal for applications that require substantial force to move or operate heavy machinery, conveyors, or equipment.
- Load Handling: Industrial settings often involve heavy loads and demanding operating conditions. Gear motors, with their ability to handle high loads, are well-suited for tasks such as lifting, pulling, pushing, or driving heavy materials or equipment.
- Durability: Heavy-duty industrial applications require components that can withstand harsh environments, frequent use, and demanding operating conditions. Gear motors are typically constructed with durable materials and designed to withstand heavy vibrations, shock loads, and temperature variations.
- Speed Reduction: Many industrial processes require the reduction of motor speed to achieve the desired output speed. Gear motors offer precise speed reduction capabilities through gear ratios, allowing for optimal control and operation of machinery and equipment.
2. Smaller-Scale Uses:
While gear motors excel in heavy-duty industrial applications, they are also suitable for smaller-scale uses across various industries and applications. Here’s why gear motors are well-suited for smaller-scale uses:
- Compact Size: Gear motors are available in compact sizes, making them suitable for applications with limited space or small-scale machinery, devices, or appliances.
- Torque and Power Control: Even in smaller-scale applications, there may be a need for torque multiplication or precise power control. Gear motors can provide the necessary torque and power output for tasks such as precise positioning, controlling speed, or driving small loads.
- Versatility: Gear motors come in various configurations, such as parallel shaft, planetary, or worm gear designs, offering flexibility to match specific requirements. They can be adapted to different applications, including robotics, medical devices, automotive systems, home automation, and more.
- Efficiency: Gear motors are designed to be efficient, converting the electrical input power into mechanical output power with minimal losses. This efficiency is advantageous for smaller-scale applications where energy conservation and battery life are critical.
Overall, gear motors are highly versatile and suitable for both heavy-duty industrial applications and smaller-scale uses. Their ability to provide torque multiplication, handle high loads, offer precise speed control, and accommodate various sizes and configurations makes them a reliable choice in a wide range of applications. Whether it’s powering large industrial machinery or driving small-scale automation systems, gear motors provide the necessary torque, control, and durability required for efficient operation.
How do gear motors compare to other types of motors in terms of power and efficiency?
Gear motors can be compared to other types of motors in terms of power output and efficiency. The choice of motor type depends on the specific application requirements, including the desired power level, efficiency, speed range, torque characteristics, and control capabilities. Here’s a detailed explanation of how gear motors compare to other types of motors in terms of power and efficiency:
1. Gear Motors:
Gear motors combine a motor with a gear mechanism to deliver increased torque output and improved control. The gear reduction enables gear motors to provide higher torque while reducing the output speed. This makes gear motors suitable for applications that require high torque, precise positioning, and controlled movements. However, the gear reduction process introduces mechanical losses, which can slightly reduce the overall efficiency of the system compared to direct-drive motors. The efficiency of gear motors can vary depending on factors such as gear quality, lubrication, and maintenance.
2. Direct-Drive Motors:
Direct-drive motors, also known as gearless or integrated motors, do not use a gear mechanism. They provide a direct connection between the motor and the load, eliminating the need for gear reduction. Direct-drive motors offer advantages such as high efficiency, low maintenance, and compact design. Since there are no gears involved, direct-drive motors experience fewer mechanical losses and can achieve higher overall efficiency compared to gear motors. However, direct-drive motors may have limitations in terms of torque output and speed range, and they may require more complex control systems to achieve precise positioning.
3. Stepper Motors:
Stepper motors are a type of gear motor that excels in precise positioning applications. They operate by converting electrical pulses into incremental steps of movement. Stepper motors offer excellent positional accuracy and control. They are capable of precise positioning and can hold a position without power. Stepper motors have relatively high torque at low speeds, making them suitable for applications that require precise control and positioning, such as robotics, 3D printers, and CNC machines. However, stepper motors may have lower overall efficiency compared to direct-drive motors due to the additional power required to overcome the detents between steps.
4. Servo Motors:
Servo motors are another type of gear motor known for their high torque, high speed, and excellent positional accuracy. Servo motors combine a motor, a feedback device (such as an encoder), and a closed-loop control system. They offer precise control over position, speed, and torque. Servo motors are widely used in applications that require accurate and responsive positioning, such as industrial automation, robotics, and camera pan-tilt systems. Servo motors can achieve high efficiency when properly optimized and controlled but may have slightly lower efficiency compared to direct-drive motors due to the additional complexity of the control system.
5. Efficiency Considerations:
When comparing power and efficiency among different motor types, it’s important to consider the specific requirements and operating conditions of the application. Factors such as load characteristics, speed range, duty cycle, and control requirements influence the overall efficiency of the motor system. While direct-drive motors generally offer higher efficiency due to the absence of mechanical losses from gears, gear motors can deliver higher torque output and enhanced control capabilities. The efficiency of gear motors can be optimized through proper gear selection, lubrication, and maintenance practices.
In summary, gear motors offer increased torque and improved control compared to direct-drive motors. However, gear reduction introduces mechanical losses that can slightly impact the overall efficiency of the system. Direct-drive motors, on the other hand, provide high efficiency and compact design but may have limitations in terms of torque and speed range. Stepper motors and servo motors, both types of gear motors, excel in precise positioning applications but may have slightly lower efficiency compared to direct-drive motors. The selection of the most suitable motor type depends on the specific requirements of the application, balancing power, efficiency, speed range, and control capabilities.
In which industries are gear motors commonly used, and what are their primary applications?
Gear motors find widespread use in various industries due to their versatility, reliability, and ability to provide controlled mechanical power. They are employed in a wide range of applications that require precise power transmission and speed control. Here’s a detailed explanation of the industries where gear motors are commonly used and their primary applications:
1. Robotics and Automation:
Gear motors play a crucial role in robotics and automation industries. They are used in robotic arms, conveyor systems, automated assembly lines, and other robotic applications. Gear motors provide the required torque, speed control, and directional control necessary for the precise movements and operations of robots. They enable accurate positioning, gripping, and manipulation tasks in industrial and commercial automation settings.
2. Automotive Industry:
The automotive industry extensively utilizes gear motors in various applications. They are used in power windows, windshield wipers, HVAC systems, seat adjustment mechanisms, and many other automotive components. Gear motors provide the necessary torque and speed control for these systems, enabling smooth and efficient operation. Additionally, gear motors are also utilized in electric and hybrid vehicles for powertrain applications.
3. Manufacturing and Machinery:
Gear motors find wide application in the manufacturing and machinery sector. They are used in conveyor belts, packaging equipment, material handling systems, industrial mixers, and other machinery. Gear motors provide reliable power transmission, precise speed control, and torque amplification, ensuring efficient and synchronized operation of various manufacturing processes and machinery.
4. HVAC and Building Systems:
In heating, ventilation, and air conditioning (HVAC) systems, gear motors are commonly used in damper actuators, control valves, and fan systems. They enable precise control of airflow, temperature, and pressure, contributing to energy efficiency and comfort in buildings. Gear motors also find applications in automatic doors, blinds, and gate systems, providing reliable and controlled movement.
5. Marine and Offshore Industry:
Gear motors are extensively used in the marine and offshore industry, particularly in propulsion systems, winches, and cranes. They provide the required torque and speed control for various marine operations, including steering, anchor handling, cargo handling, and positioning equipment. Gear motors in marine applications are designed to withstand harsh environments and provide reliable performance under demanding conditions.
6. Renewable Energy Systems:
The renewable energy sector, including wind turbines and solar tracking systems, relies on gear motors for efficient power generation. Gear motors are used to adjust the rotor angle and position in wind turbines, optimizing their performance in different wind conditions. In solar tracking systems, gear motors enable the precise movement and alignment of solar panels to maximize sunlight capture and energy production.
7. Medical and Healthcare:
Gear motors have applications in the medical and healthcare industry, including in medical equipment, laboratory devices, and patient care systems. They are used in devices such as infusion pumps, ventilators, surgical robots, and diagnostic equipment. Gear motors provide precise control and smooth operation, ensuring accurate dosing, controlled movements, and reliable functionality in critical medical applications.
These are just a few examples of the industries where gear motors are commonly used. Their versatility and ability to provide controlled mechanical power make them indispensable in numerous applications requiring torque amplification, speed control, directional control, and load distribution. The reliable and efficient power transmission offered by gear motors contributes to the smooth and precise operation of machinery and systems in various industries.
editor by CX 2024-05-14
China OEM Custom 1500 Rpm Gearbox Motor Pump DC Gear Motor 16mm Shaft 12V 24V 40nm DC Motor with Worm Gear Reductor Option 50nm 60nm supplier
Product Description
Product Description
Model: ZWBMD571571-711
Rated Voltage: 3V
No Load Speed: 26rpm
No load current: 40mA
Rated Speed: 22rpm
Rated Current: 100mA
Rated Torque: 296.9g.cm
Overall Length : 30.9mm
Rated Torque of Gear Box: 330g.cm
Instant Torque of Gear Box: 800g.cm
Gear Ratio: 711:1
Gear Box Length: 16.9mm
Specifications:
| Model | Application Parameters | Rated Torque of Gear Box | Instant Torque of Gear Box | Gear Ratio | Gear Box Length L1 |
|||||||
| Rated | At No Load | At Rated Load | Overall Length L |
|||||||||
| Voltage | Speed | Current | Speed | Current | Torque | |||||||
| VDC | rpm | mA | rpm | mA | gf.cm | mN.m | mm | gf.cm | gf.cm | mm | ||
| ZWBMD006006-110 | 3.0 | 166 | 37 | 140 | 100 | 54.3 | 5.33 | 28.5 | 330 | 800 | 110.6 | 14.5 |
| ZWBMD006006-148 | 3.0 | 124 | 37 | 105 | 100 | 72.8 | 7.14 | 28.5 | 330 | 800 | 148.1 | 14.5 |
| ZWBMD006006-198 | 3.0 | 93 | 37 | 78 | 100 | 97.5 | 9.56 | 28.5 | 330 | 800 | 198.4 | 14.5 |
| ZWBMD006006-266 | 3.0 | 69 | 37 | 58 | 100 | 130.5 | 12.80 | 28.5 | 330 | 800 | 265.7 | 14.5 |
| ZWBMD006006-531 | 3.0 | 35 | 40 | 29 | 100 | 221.7 | 21.74 | 30.9 | 330 | 800 | 530.8 | 16.9 |
| ZWBMD006006-711 | 3.0 | 26 | 40 | 21 | 100 | 296.9 | 29.12 | 30.9 | 330 | 800 | 711.0 | 16.9 |
| ZWBMD006006-952 | 3.0 | 19 | 40 | 16 | 95 | 330 | 32.36 | 30.9 | 330 | 800 | 952.2 | 16.9 |
| ZWBMD006006-1275 | 3.0 | 14 | 40 | 12 | 85 | 330 | 32.36 | 30.9 | 330 | 800 | 1275.2 | 16.9 |
| ZWBMD006006-1708 | 3.0 | 11 | 40 | 10 | 75 | 330 | 32.36 | 30.9 | 330 | 800 | 1707.9 | 16.9 |
above specifications just for reference and customizable according to requirements.
Please let us know your requirements and we will provide you with micro transmission solutions.
2D Drawing
Detailed Photos
Application
| Smart wearable devices | watch,VR,AR,XR and etc. |
| Household application | kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc. |
| communication equipment | 5G base station,video conference,mobile phone and etc. |
| Office automation equipments | scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine, screen, lifting socket, display,notebook PC and etc. |
| Automotive products | conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc. |
| Toys and models | radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc. |
| Medical equipments | blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc. |
| Industrials | flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc. |
| Electric power tools | electric drill, screwdriver,garden tool and etc. |
| Precision instruments | optics instruments,automatic vending machine, wire-stripping machine and etc. |
| Personal care | tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electric threading knife,POWER PERFECT PORE, Puff machine,eyebrow tweezers and etc. |
| Consumer electronics | camera, mobile phone,digital camera, automatic retracting device,camcorder, kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc. |
| robots | educational robot, programming robot, medical robot, escort robot and etc. |
Company Profile
HangZhou CHINAMFG Machinery & Electronics Co., Ltd was established in 2001,We provide the total drive solution for customers from design, tooling fabrication, components manufacturing and assembly.
Workshop
Testing Equipment
1) Competitive Advantages
- 1) Competitive Advantages
19+year experience in manufacturing motor gearbox
We provide technical support from r&d, prototype, testing, assembly and serial production , ODM &OEM
Competitive Price
Product Performance: Low noise, High efficiency, Long lifespan
Prompt Delivery: 15 working days after payment
Small Orders Accepted
2) Main Products
-
Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,power: 0.01-40W,output speed:5-2000rpm and output torque:1.0 gf.cm -50kgf.cm,
- Customized worm and gear transmission machinery;
- Precise electromechanical motion module;
- Precise component and assembly of plastic and metal powder injection.
Our Services
- ODM & OEM
- Gearbox design and development
- Related technology support
- Micro drive gearbox custom solution
Packaging & Shipping
1) Packing Details
packed in nylon firstly, then carton, and then reinforced with wooden case for outer packing.
Or according to client’s requirement.
2) Shipping Details
samples will be shipped within 10 days;
batch order leading time according to the actual situation.
Certifications
Certifications
We Have passed to hold ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).
and more…
FAQ
FAQ
1. Can you make the gearbox with custom specifications?
YES. We have design and development team, also a great term of engineers, each of them have
many work years experience.
2.Do you provide the samples?
YES. Our company can provide the samples to you, and the delivery time is about 5-15days according to the specification of gearbox you need.
3.What is your MOQ?
Our MOQ is 2000pcs. But at the beginning of our business, we accept small order.
4. Do you have the item in stock?
I am sorry we donot have the item in stock, All products are made with orders.
5. Do you provide technology support?
YES. Our company have design and development team, we can provide technology support if you
need.
6.How to ship to us?
We will ship the goods to you according to the DHL or UPS or FEDEX etc account you provide.
7.How to pay the money?
We accept T/T in advance. Also we have different bank account for receiving money, like US dollors or RMB etc.
8. How can I know the product is suitable for me?
Frist, you need to provide us the more details information about the product. We will recommend the item to you according to your requirement of specification. After you confirm, we will prepare the samples to you. also we will offer some good advances according to your product use.
9. Can I come to your company to visit?
YES, you can come to our company to visit at anytime, and welcome to visit our company.
10. How do contact us ?
Please send an inquiry
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Universal, Industrial, Household Appliances, Car, Camera |
|---|---|
| Operating Speed: | Low Speed |
| Excitation Mode: | Permanent Magnet |
| Function: | Control |
| Casing Protection: | Drip-Proof |
| Number of Poles: | 2 |
| Samples: |
US$ 90/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
|
|
|---|
Where can individuals find reliable resources for learning more about gear motors and their applications?
Individuals seeking to learn more about gear motors and their applications have access to various reliable resources that provide valuable information and insights. Here are some sources where individuals can find reliable information about gear motors:
1. Manufacturer Websites:
Manufacturer websites are a primary source of information about gear motors. Gear motor manufacturers often provide detailed product specifications, application guides, technical documentation, and educational materials on their websites. These resources offer insights into different gear motor types, features, performance characteristics, and application considerations. Manufacturer websites are a reliable and convenient starting point for learning about gear motors.
2. Industry Associations and Organizations:
Industry associations and organizations related to mechanical engineering, automation, and motion control often have resources and publications dedicated to gear motors. These organizations provide technical articles, whitepapers, industry standards, and guidelines related to gear motor design, selection, and application. Examples of such associations include the American Gear Manufacturers Association (AGMA), International Electrotechnical Commission (IEC), and Institute of Electrical and Electronics Engineers (IEEE).
3. Technical Publications and Journals:
Technical publications and journals focused on engineering, robotics, and motion control are valuable sources of in-depth knowledge about gear motors. Publications like IEEE Transactions on Industrial Electronics, Mechanical Engineering magazine, or Motion System Design magazine often feature articles, case studies, and research papers on gear motor technology, advancements, and applications. These publications provide authoritative and up-to-date information from industry experts and researchers.
4. Online Forums and Communities:
Online forums and communities dedicated to engineering, robotics, and automation can be excellent resources for discussions, insights, and practical experiences related to gear motors. Websites like Stack Exchange, engineering-focused subreddits, or specialized forums provide platforms for individuals to ask questions, share knowledge, and engage in discussions with professionals and enthusiasts in the field. Participating in these communities allows individuals to learn from real-world experiences and gain practical insights.
5. Educational Institutions and Courses:
Technical colleges, universities, and vocational training centers often offer courses or programs in mechanical engineering, mechatronics, or automation that cover gear motor fundamentals and applications. These educational institutions provide comprehensive curricula, textbooks, and lecture materials that can serve as reliable resources for individuals interested in learning about gear motors. Additionally, online learning platforms like Coursera, Udemy, or LinkedIn Learning offer courses on topics related to gear motors and motion control.
6. Trade Shows and Exhibitions:
Attending trade shows, exhibitions, and industry conferences related to automation, robotics, or motion control provides opportunities to learn about the latest advancements in gear motor technology. These events often feature product demonstrations, technical presentations, and expert panels where individuals can interact with gear motor manufacturers, industry experts, and other professionals. It’s a great way to stay updated on the latest trends, innovations, and applications of gear motors.
When seeking reliable resources, it’s important to consider the credibility of the source, the expertise of the authors, and the relevance to the specific area of interest. By leveraging these resources, individuals can gain a comprehensive understanding of gear motors and their applications, from basic principles to advanced topics, enabling them to make informed decisions and effectively utilize gear motors in their projects or applications.
What is the significance of gear reduction in gear motors, and how does it affect efficiency?
Gear reduction plays a significant role in gear motors as it enables the motor to deliver higher torque while reducing the output speed. This feature has several important implications for gear motors, including enhanced power transmission, improved control, and potential trade-offs in terms of efficiency. Here’s a detailed explanation of the significance of gear reduction in gear motors and its effect on efficiency:
Significance of Gear Reduction:
1. Increased Torque: Gear reduction allows gear motors to generate higher torque output compared to a motor without gears. By reducing the rotational speed at the output shaft, gear reduction increases the mechanical advantage of the system. This increased torque is beneficial in applications that require high torque to overcome resistance, such as lifting heavy loads or driving machinery with high inertia.
2. Improved Control: Gear reduction enhances the control and precision of gear motors. By reducing the speed, gear reduction allows for finer control over the motor’s rotational movement. This is particularly important in applications that require precise positioning or accurate speed control. The gear reduction mechanism enables gear motors to achieve smoother and more controlled movements, reducing the risk of overshooting or undershooting the desired position.
3. Load Matching: Gear reduction helps match the motor’s power characteristics to the load requirements. Different applications have varying torque and speed requirements. Gear reduction allows the gear motor to achieve a better match between the motor’s power output and the specific requirements of the load. It enables the motor to operate closer to its peak efficiency by optimizing the torque-speed trade-off.
Effect on Efficiency:
While gear reduction offers several advantages, it can also affect the efficiency of gear motors. Here’s how gear reduction impacts efficiency:
1. Mechanical Efficiency: The gear reduction process introduces mechanical components such as gears, bearings, and lubrication systems. These components introduce additional friction and mechanical losses into the system. As a result, some energy is lost in the form of heat during the gear reduction process. The efficiency of the gear motor is influenced by the quality of the gears, the lubrication used, and the overall design of the gear system. Well-designed and properly maintained gear systems can minimize these losses and optimize mechanical efficiency.
2. System Efficiency: Gear reduction affects the overall system efficiency by impacting the motor’s electrical efficiency. In gear motors, the motor typically operates at higher speeds and lower torques compared to a direct-drive motor. The overall system efficiency takes into account both the electrical efficiency of the motor and the mechanical efficiency of the gear system. While gear reduction can increase the torque output, it also introduces additional losses due to increased mechanical complexity. Therefore, the overall system efficiency may be lower compared to a direct-drive motor for certain applications.
It’s important to note that the efficiency of gear motors is influenced by various factors beyond gear reduction, such as motor design, control systems, and operating conditions. The selection of high-quality gears, proper lubrication, and regular maintenance can help minimize losses and improve efficiency. Additionally, advancements in gear technology, such as the use of precision gears and improved lubricants, can contribute to higher overall efficiency in gear motors.
In summary, gear reduction is significant in gear motors as it provides increased torque, improved control, and better load matching. However, gear reduction can introduce mechanical losses and affect the overall efficiency of the system. Proper design, maintenance, and consideration of application requirements are essential to optimize the balance between torque, speed, and efficiency in gear motors.
In which industries are gear motors commonly used, and what are their primary applications?
Gear motors find widespread use in various industries due to their versatility, reliability, and ability to provide controlled mechanical power. They are employed in a wide range of applications that require precise power transmission and speed control. Here’s a detailed explanation of the industries where gear motors are commonly used and their primary applications:
1. Robotics and Automation:
Gear motors play a crucial role in robotics and automation industries. They are used in robotic arms, conveyor systems, automated assembly lines, and other robotic applications. Gear motors provide the required torque, speed control, and directional control necessary for the precise movements and operations of robots. They enable accurate positioning, gripping, and manipulation tasks in industrial and commercial automation settings.
2. Automotive Industry:
The automotive industry extensively utilizes gear motors in various applications. They are used in power windows, windshield wipers, HVAC systems, seat adjustment mechanisms, and many other automotive components. Gear motors provide the necessary torque and speed control for these systems, enabling smooth and efficient operation. Additionally, gear motors are also utilized in electric and hybrid vehicles for powertrain applications.
3. Manufacturing and Machinery:
Gear motors find wide application in the manufacturing and machinery sector. They are used in conveyor belts, packaging equipment, material handling systems, industrial mixers, and other machinery. Gear motors provide reliable power transmission, precise speed control, and torque amplification, ensuring efficient and synchronized operation of various manufacturing processes and machinery.
4. HVAC and Building Systems:
In heating, ventilation, and air conditioning (HVAC) systems, gear motors are commonly used in damper actuators, control valves, and fan systems. They enable precise control of airflow, temperature, and pressure, contributing to energy efficiency and comfort in buildings. Gear motors also find applications in automatic doors, blinds, and gate systems, providing reliable and controlled movement.
5. Marine and Offshore Industry:
Gear motors are extensively used in the marine and offshore industry, particularly in propulsion systems, winches, and cranes. They provide the required torque and speed control for various marine operations, including steering, anchor handling, cargo handling, and positioning equipment. Gear motors in marine applications are designed to withstand harsh environments and provide reliable performance under demanding conditions.
6. Renewable Energy Systems:
The renewable energy sector, including wind turbines and solar tracking systems, relies on gear motors for efficient power generation. Gear motors are used to adjust the rotor angle and position in wind turbines, optimizing their performance in different wind conditions. In solar tracking systems, gear motors enable the precise movement and alignment of solar panels to maximize sunlight capture and energy production.
7. Medical and Healthcare:
Gear motors have applications in the medical and healthcare industry, including in medical equipment, laboratory devices, and patient care systems. They are used in devices such as infusion pumps, ventilators, surgical robots, and diagnostic equipment. Gear motors provide precise control and smooth operation, ensuring accurate dosing, controlled movements, and reliable functionality in critical medical applications.
These are just a few examples of the industries where gear motors are commonly used. Their versatility and ability to provide controlled mechanical power make them indispensable in numerous applications requiring torque amplification, speed control, directional control, and load distribution. The reliable and efficient power transmission offered by gear motors contributes to the smooth and precise operation of machinery and systems in various industries.
editor by CX 2024-05-07
China OEM OEM Custom 36mm Gear Motor with Small Sintered Planetary Gearbox vacuum pump engine
Product Description
We are a factory specialized in metal parts hardware & metal gearbox geared motor through powder metallurgy process .We services with ODM/OEM gearbox design and development , gearmotors manufacture.
A planetary gearbox is a gearbox with the input shaft and output shaft aligned it offers high torque transmission with good stiffness and low noise , in a more compact foot print than other gearbox types . It can supply a lot of speed reduction and torque in a small package with the fixed axis .Gearbox is ensure that it provides highly accurate gear engagement, smooth running and minimum noise and give the ability to increase the torque and lower the speed of an electric motor.
A planetary gear set is made up of 3 types of gears , a sun gear , planet gears and a ring gear . The sun gear at high speed is located at the center of the gears , and transmits torque to the planet gears which are typically mounted on the moveable carrier .The planet gears around the central axis rotation ,mesh with the sun gear and an outer ring gear . As all the planet carriers turns , it delivers low-speed, high-torque output .
Straight gears and racks are the classical components for mechanical transmission of rotary and transverse movements between moving parts of machines. This explains why these components are so widespread and are used to such a large extent in various sectors of general mechanics such that in practice it is impossible to find a rigid type power transfer drive chain which does not adopt these basic components.
Description:
Product Name : OEM 36mm low speed high torque geared motor / Speed reducer / steel gearbox,powder transmission gear ,speed reducer
Gearbox Type: Planetary
Material: Steel
Gear backlash: ≤2°
Bearing:Porous Bearing ,Rolling bearing
Radial loading on output shaft:≤ 30 N
Gear Ratio : 5:1 , 10:1 , 20:1 , 25:1 , 30:1 , 40:1 , 50:1 , 60:1 ,70:1…100:1… optional
Gearbox diameter : 8mm , 12mm , 16mm , 22mm , 24mm ,28mm, 32mm ,36mm, 38mm , 42mm ……
3V , 6V ,12V ,24V available .
High Torque Brushed/Brushless/Stepper/AC Motor Usage Planetary Gearbox/Gear Reducer.
Planetary Gearbox advantages:
- Provides high torque at slow speeds .
- The shafts are made up of hardened and tempered alloy steel .
- Sun gears ,planet gears and ring gears are made of powder metallurgy and sintering steel .
- Low noise levels.
- Good quality taper roller bearings for input and output shafts .
- High efficiency .
- Increased repeatability . Its Its greater speed radial and axial load offers reliability and robustness, minimizing the misalignment of the gear. In addition, uniform transmission and low vibrations at different loads provide a perfect repeatability.
- Perfect precision: Most rotating angular stability improves the accuracy and reliability of the movement.
- Lower noise level because there is more surface contact. Rolling is much softer and jumps are virtually nonexistent.
- Greater durability: Due to its torsional rigidity and better rolling. To improve this feature, your bearings help reduce the losses that would occur by rubbing the shaft on the box directly. Thus, greater efficiency of the gear and a much smoother operation is achieved.
- Increased torque transmission: With more teeth in contact, the mechanism is able to transmit and withstand more torque. In addition, it does it in a more uniform manner.
- Very good levels of efficiency: Planetary reducers offer greater efficiency and thanks to its design and internal layout losses are minimized during their work. In fact, today, this type of drive mechanisms are those that offer greater efficiency.
- Maximum versatility: Its mechanism is contained in a cylindrical gearbox, which can be installed in almost any space.
Application:
monitor,automatic vending machine,automatic cruise control,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster,printers,conditioning damper actuator,Car tail gate electric putter,tooth brush,vibrator, sanitary ware,coffee machine,Sweeping robot,toys etc.
Custom geared motors , planet gears , metal gearbox
Welcome OEM ODM projects .
Workshop
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| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
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| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical Type |
| Layout: | Coaxial |
| Gear Shape: | Cylindrical Gear |
| Step: | Double-Step |
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
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Can gear motors be used in robotics, and if so, what are some notable applications?
Yes, gear motors are widely used in robotics due to their ability to provide torque, precise control, and compact size. They play a crucial role in various robotic applications, enabling the movement, manipulation, and control of robotic systems. Here are some notable applications of gear motors in robotics:
1. Robotic Arm Manipulation:
Gear motors are commonly used in robotic arms to provide precise and controlled movement. They enable the articulation of the arm’s joints, allowing the robot to reach different positions and orientations. Gear motors with high torque capabilities are essential for lifting, rotating, and manipulating objects with varying weights and sizes.
2. Mobile Robots:
Gear motors are employed in mobile robots, including wheeled robots and legged robots, to drive their locomotion. They provide the necessary torque and control for the robot to move, turn, and navigate in different environments. Gear motors with appropriate gear ratios ensure the robot’s mobility, stability, and maneuverability.
3. Robotic Grippers and End Effectors:
Gear motors are used in robotic grippers and end effectors to control the opening, closing, and gripping force. By integrating gear motors into the gripper mechanism, robots can grasp and manipulate objects of various shapes, sizes, and weights. The gear motors enable precise control over the gripping action, allowing the robot to handle delicate or fragile objects with care.
4. Autonomous Drones and UAVs:
Gear motors are utilized in the propulsion systems of autonomous drones and unmanned aerial vehicles (UAVs). They drive the propellers or rotors, providing the necessary thrust and control for the drone’s flight. Gear motors with high power-to-weight ratios, efficient energy conversion, and precise speed control are crucial for achieving stable and maneuverable flight in drones.
5. Humanoid Robots:
Gear motors are integral to the movement and functionality of humanoid robots. They are used in robotic joints, such as hips, knees, and shoulders, to enable human-like movements. Gear motors with appropriate torque and speed capabilities allow humanoid robots to walk, run, climb stairs, and perform complex motions resembling human actions.
6. Robotic Exoskeletons:
Gear motors play a vital role in robotic exoskeletons, which are wearable robotic devices designed to augment human strength and assist in physical tasks. Gear motors are used in the exoskeleton’s joints and actuators, providing the necessary torque and control to enhance human abilities. They enable users to perform tasks with reduced effort, assist in rehabilitation, or provide support in physically demanding environments.
These are just a few notable applications of gear motors in robotics. Their versatility, torque capabilities, precise control, and compact size make them indispensable components in various robotic systems. Gear motors enable robots to perform complex tasks, move with agility, interact with the environment, and assist humans in a wide range of applications, from industrial automation to healthcare and exploration.
Can gear motors be used for precise positioning, and if so, what features enable this?
Yes, gear motors can be used for precise positioning in various applications. The combination of gear mechanisms and motor control features enables gear motors to achieve accurate and repeatable positioning. Here’s a detailed explanation of the features that enable gear motors to be used for precise positioning:
1. Gear Reduction:
One of the key features of gear motors is their ability to provide gear reduction. Gear reduction refers to the process of reducing the output speed of the motor while increasing the torque. By using the appropriate gear ratio, gear motors can achieve finer control over the rotational movement, allowing for more precise positioning. The gear reduction mechanism enables the motor to rotate at a slower speed while maintaining higher torque, resulting in improved accuracy and control.
2. High Resolution Encoders:
Many gear motors are equipped with high-resolution encoders. An encoder is a device that measures the position and speed of the motor shaft. High-resolution encoders provide precise feedback on the motor’s rotational position, allowing for accurate position control. The encoder signals are used in conjunction with motor control algorithms to ensure precise positioning by monitoring and adjusting the motor’s movement in real-time. The use of high-resolution encoders greatly enhances the gear motor’s ability to achieve precise and repeatable positioning.
3. Closed-Loop Control:
Gear motors with closed-loop control systems offer enhanced positioning capabilities. Closed-loop control involves continuously comparing the actual motor position (as measured by the encoder) with the desired position and making adjustments to minimize any position error. The closed-loop control system uses feedback from the encoder to adjust the motor’s speed, direction, and torque, ensuring accurate positioning even in the presence of external disturbances or variations in the load. Closed-loop control enables gear motors to actively correct for position errors and maintain precise positioning over time.
4. Stepper Motors:
Stepper motors are a type of gear motor that provides excellent precision and control for positioning applications. Stepper motors operate by converting electrical pulses into incremental steps of movement. Each step corresponds to a specific angular displacement, allowing precise positioning control. Stepper motors offer high step resolution, allowing for fine position adjustments. They are commonly used in applications that require precise positioning, such as robotics, 3D printers, and CNC machines.
5. Servo Motors:
Servo motors are another type of gear motor that excels in precise positioning tasks. Servo motors combine a motor, a feedback device (such as an encoder), and a closed-loop control system. They offer high torque, high speed, and excellent positional accuracy. Servo motors are capable of dynamically adjusting their speed and torque to maintain the desired position accurately. They are widely used in applications that require precise and responsive positioning, such as industrial automation, robotics, and camera pan-tilt systems.
6. Motion Control Algorithms:
Advanced motion control algorithms play a crucial role in enabling gear motors to achieve precise positioning. These algorithms, implemented in motor control systems or dedicated motion controllers, optimize the motor’s behavior to ensure accurate positioning. They take into account factors such as acceleration, deceleration, velocity profiling, and jerk control to achieve smooth and precise movements. Motion control algorithms enhance the gear motor’s ability to start, stop, and position accurately, reducing position errors and overshoot.
By leveraging gear reduction, high-resolution encoders, closed-loop control, stepper motors, servo motors, and motion control algorithms, gear motors can be effectively used for precise positioning in various applications. These features enable gear motors to achieve accurate and repeatable positioning, making them suitable for tasks that require precise control and reliable positioning performance.
What are the different types of gears used in gear motors, and how do they impact performance?
Various types of gears are used in gear motors, each with its unique characteristics and impact on performance. The choice of gear type depends on the specific requirements of the application, including torque, speed, efficiency, noise level, and space constraints. Here’s a detailed explanation of the different types of gears used in gear motors and their impact on performance:
1. Spur Gears:
Spur gears are the most common type of gears used in gear motors. They have straight teeth that are parallel to the gear’s axis and mesh with another spur gear to transmit power. Spur gears provide high efficiency, reliable operation, and cost-effectiveness. However, they can generate significant noise due to the meshing of teeth, and they may produce axial thrust forces. Spur gears are suitable for applications that require high torque transmission and moderate to high rotational speeds.
2. Helical Gears:
Helical gears have angled teeth that are cut at an angle to the gear’s axis. This helical tooth configuration enables gradual engagement and smoother tooth contact, resulting in reduced noise and vibration compared to spur gears. Helical gears provide higher load-carrying capacity and are suitable for applications that require high torque transmission and moderate to high rotational speeds. They are commonly used in gear motors where low noise operation is desired, such as in automotive applications and industrial machinery.
3. Bevel Gears:
Bevel gears have teeth that are cut on a conical surface. They are used to transmit power between intersecting shafts, usually at right angles. Bevel gears can have straight teeth (straight bevel gears) or curved teeth (spiral bevel gears). These gears provide efficient power transmission and precise motion control in applications where shafts need to change direction. Bevel gears are commonly used in gear motors for applications such as steering systems, machine tools, and printing presses.
4. Worm Gears:
Worm gears consist of a worm (a type of screw) and a mating gear called a worm wheel or worm gear. The worm has a helical thread that meshes with the worm wheel, resulting in a compact and high gear reduction ratio. Worm gears provide high torque transmission, low noise operation, and self-locking properties, which prevent reverse motion. They are commonly used in gear motors for applications that require high gear reduction and locking capabilities, such as in lifting mechanisms, conveyor systems, and machine tools.
5. Planetary Gears:
Planetary gears, also known as epicyclic gears, consist of a central sun gear, multiple planet gears, and an outer ring gear. The planet gears mesh with both the sun gear and the ring gear, creating a compact and efficient gear system. Planetary gears offer high torque transmission, high gear reduction ratios, and excellent load distribution. They are commonly used in gear motors for applications that require high torque and compact size, such as in robotics, automotive transmissions, and industrial machinery.
6. Rack and Pinion:
Rack and pinion gears consist of a linear rack (a straight toothed bar) and a pinion gear (a spur gear with a small diameter). The pinion gear meshes with the rack to convert rotary motion into linear motion or vice versa. Rack and pinion gears provide precise linear motion control and are commonly used in gear motors for applications such as linear actuators, CNC machines, and steering systems.
The choice of gear type in a gear motor depends on factors such as the desired torque, speed, efficiency, noise level, and space constraints. Each type of gear offers specific advantages and impacts the performance of the gear motor differently. By selecting the appropriate gear type, gear motors can be optimized for their intended applications, ensuring efficient and reliable power transmission.
editor by CX 2024-04-16
China best Transfer Case Gearbox Planetary Gear Motor 3000-9500rpm with Free Design Custom
Item Description
Transfer Situation Gearbox Planetary Gear Motor 3000-9500rpm
PG36M555 DC Planetary Gear Motor for Computerized Tv rack
PG36M555 Collection
voltage: 3VDC 6VDC 9VDC 12VDC 24VDC
Velocity assortment: 3000-9500rpm
power: 3.3-13w
Common programs: Central air-conditioning valve, Amusement gear, Coin
Refund units, Grill, Oven, CZPT pumps, ATM financial institution
Computerized system, Robot, Health-related tools, Office
Gear, Home appliances, Computerized actuator.
Weight: 320~400g/PCS(approx)
Packing information: CTN measurement: 32X28XH26cm 40PCS/CTN G. W. 16Kgs
Firm Introduction
How to Maximize Equipment Motor Trustworthiness
A gearmotor is a mechanical unit employed to transmit torque from one particular area to one more. As its name indicates, it is made to rotate 1 object relative to yet another. Its primary use is to transmit torque from a single point to an additional. The most typical varieties of equipment motors are: worm, spur, and helical. Each and every of these has distinct features and can be utilized for a assortment of applications. Trustworthiness is also an essential aspect to contemplate when picking a gearmotor.
Programs of a equipment motor
Regardless of its tiny dimension, a gear motor has a lot of purposes. These consist of heavy equipment lifts, clinic beds, and energy recliners. It is also found in many every day items, this sort of as electromechanical clocks and cake mixers. Its versatility permits it to make a substantial force from a little electrical motor. Below are some of its most frequent utilizes. You can also find a equipment motor in numerous household appliances and vehicles.
Ahead of picking a gearmotor, think about the technical specs of the device you require to energy. You must contemplate its dimension, fat, and ambient situations, which incorporate temperature regimes, sounds stages, and contaminating sources. You ought to also take into account the envelope size, mounting approach, and orientation. Other considerations incorporate the predicted service daily life, maintenance scope, and management variety. The most appropriate gearmotor for your certain software will be 1 that can deal with the load.
The motor and gearbox sorts can be blended and matched, depending on the software. A 3-section asynchronous motor and a everlasting magnet synchronous servomotor are typical choices for these gadgets. The variety of motor and gearbox blend you choose will determine the electrical power supply, the performance of the motor, and price. As soon as you recognize the application, it will be effortless to integrate a equipment motor into your method.
When utilised in industrial purposes, gear motors are successful for lowering the speed of rotating shafts. A single third of all industrial electric motor methods use gearing to reduce output pace. They can also help save vitality, which benefits the employees who function them. In fact, industrial electrical motor systems are responsible for nearly a single-tenth of the carbon dioxide emissions that are developed by fossil-fueled electricity vegetation. Luckily, performance and reliability are just two of the rewards of employing equipment motors.
Kinds
Before picking a gearmotor, it is crucial to understand its requirements. The important factors to contemplate are the measurement, bodyweight, and sounds level of the gearmotor. Additionally, the energy, torque, and velocity of the motor are critical variables. Specifications are also crucial for its running atmosphere, this sort of as the temperature and the amount of ingress security. Last but not least, it is critical to figure out its responsibility cycle to ensure it will operate correctly. To decide on a suitable gearmotor, seek advice from the requirements of your software.
Some widespread programs of gearmotors consist of packaging products, conveyors, and content handling purposes. They also arrive with several benefits, like their potential to manage the two situation and speed. This tends to make them ideal for applications where speed and positioning are critical. Parallel-shaft gear units, for occasion, are commonly used in conveyors, substance handling, and metal mills. They are also able to function in higher-precision manufacturing. For these motives, they are the most well-known type of gearmotor.
There are three typical sorts of gears. Helical gears have tooth that are inclined at 90 levels to the axis of rotation, producing them more successful. Helicoidal gears, meanwhile, have a reduced sound degree and are therefore desired for applications demanding high torque. Worm gears are chosen for programs exactly where torque and pace reduction are essential, and worm gears are suited for these situations. They also have positive aspects over spur gears and worm gears.
The application of a equipment motor is almost limitless. From weighty device lifts to hospital bed lifting mechanisms, gear motors make it attainable to use a little rotor at a higher speed. Their light-weight design also enables them to go heavy masses, such as cranes, but they do so gradually. Equipment motors are an exceptional option in applications the place area is an situation. A handful of widespread purposes are mentioned beneath. When deciding on a equipment motor, remember to choose the best size and software for your demands.
Functions
A gearmotor’s velocity is straight proportional to the equipment ratio. By dividing the enter velocity by the gear ratio, the output pace can be established. Gear ratios above a single minimize velocity, while gear ratios beneath one increase velocity. Performance of a gearmotor is described as its potential to transfer energy through its gearbox. This effectiveness element normally takes into account losses from friction and slippage. Most gearmotor manufacturers will give this curve on ask for.
There are many aspects that should be considered when selecting a gearmotor. Very first, the application have to meet the sought after velocity and torque. 2nd, the output shaft have to rotate in the wanted direction. 3rd, the load should be correctly matched to the gearmotor. And finally, the working surroundings should be regarded, like the ambient temperature and the amount of protection. These details will support you uncover the perfect gearmotor. You can compare numerous sorts of equipment motors on this web page and choose the a single that will meet up with your wants.
The micro-DC gear motor is one particular of the most adaptable types of geared motors. These motors are widely used in clever automobiles, robotics, logistics, and the intelligent town. Other apps consist of precision instruments, individual care resources, and cameras. They are also commonly located in substantial-conclude automotives and are used in wise cities. They also find use in a lot of fields such as out of doors experience tools, pictures tools, and electronics. The positive aspects of micro-DC equipment motors are numerous.
The main operate of a equipment motor is to reduce the pace of a rotating shaft. Little electric clocks, for example, use a synchronous motor with a 1,two hundred-rpm output pace to drive the hour, moment, and next palms. Although the motor is modest, the drive it exerts is tremendous, so it’s essential to make certain that the motor is not above-driven. There is a high ratio in between the enter torque and the output torque.
Dependability
The dependability of a equipment motor is dependent on a quantity of elements, including content good quality, machining precision, and working circumstances. Gear failure is frequently far more significant than floor fatigue, and can compromise individual security. Reliability is also influenced by the conditions of set up, assembly, and usage. The adhering to sections provide an overview of some crucial factors that impact equipment motor dependability. This report supplies some ideas to increase gear motor trustworthiness.
Very first and foremost, make confident you are getting from a reputable provider. Gear motors are pricey, and there is no standardization of the measurements. If a equipment breaks, replacing it can consider a lot of time. In the prolonged run, dependability wins above anything. But this will not suggest that you can ignore the relevance of gears – the good quality of a gear motor is far more critical than how lengthy it lasts.
Cost
The cost of a gear motor is fairly minimal in comparison to that of other forms of electric motors. This kind of motor is commonly employed in cash counters, printers, intelligent houses, and automation tools. A DC equipment motor is also frequently employed in computerized window devices, glass curtain walls, and banknote vending machines. There are several advantages to utilizing a gear motor. Listed here are a handful of of them. Read on to discover more about them.
Speed management is one more gain of a gear motor. The motors are inclined to have significantly less dress in and tear than other motors, which implies considerably less recurrent replacements. In addition, several equipment motors are simple to install and require significantly less maintenance, which also aids decrease the total price of possession. Finally, since sounds is a typical concern for a lot of digital OEMs, DC gear motors are usually quieter than their counterparts. For these reasons, they are frequently utilized in industrial settings.
Another gain of an electric equipment motor is its size and electricity. They are typically made for 12V, 24V, and 48V voltages and 200-watt energy. Their rated pace is 3000 rpm and their torque is .sixty four Nm. They are also more trustworthy than their AC counterparts and are best for many industrial purposes. They have a large ratio of 3 to two, which tends to make them best for a assortment of applications.
A gear motor is an electrical motor that is coupled with a equipment practice. It utilizes AC or DC power, and is typically referred to as a gear reducer. The principal objective of these gear reducers is to multiply torque, while preserving compact dimensions and total effectiveness. Nevertheless, the performance of a gear motor is also affected by ambient temperature and lubricants. If the equipment motor is set up in the wrong place, it may be ineffective and end result in untimely failure of the machine.
China Professional High Quality Transmission Udl Speed Variator Variable Mechanical Stepless Speed Drive Electric Gearbox Hydrostatic Gear Motor with Free Design Custom
Product Description
computerized gear gearbox reducer guide electric roll up side curtain automobile vent opener supporter ventilation greenhouse motor manufacturer
How to Increase Equipment Motor Trustworthiness
A gearmotor is a mechanical unit employed to transmit torque from 1 spot to yet another. As its name indicates, it is developed to rotate 1 object relative to yet another. Its principal use is to transmit torque from 1 level to an additional. The most common sorts of gear motors are: worm, spur, and helical. Every single of these has particular functions and can be used for a range of purposes. Reliability is also an important issue to think about when selecting a gearmotor.
Applications of a equipment motor
Regardless of its small dimension, a gear motor has several purposes. These include hefty machinery lifts, healthcare facility beds, and power recliners. It is also discovered in a lot of every day goods, this kind of as electromechanical clocks and cake mixers. Its versatility makes it possible for it to produce a large power from a tiny electric motor. Below are some of its most common employs. You can also locate a equipment motor in a lot of family appliances and automobiles.
Ahead of selecting a gearmotor, think about the requirements of the device you require to energy. You must take into account its dimensions, bodyweight, and ambient circumstances, which consist of temperature regimes, sound amounts, and contaminating sources. You should also get into account the envelope dimensions, mounting technique, and orientation. Other factors contain the expected support lifestyle, servicing scope, and manage type. The most appropriate gearmotor for your specific application will be 1 that can manage the load.
The motor and gearbox kinds can be mixed and matched, based on the software. A a few-phase asynchronous motor and a long lasting magnet synchronous servomotor are typical choices for these devices. The sort of motor and gearbox blend you select will decide the electricity offer, the effectiveness of the motor, and expense. After you realize the application, it will be simple to integrate a gear motor into your system.
When employed in industrial purposes, gear motors are efficient for lowering the velocity of rotating shafts. One 3rd of all industrial electric motor techniques use gearing to reduce output pace. They can also preserve strength, which positive aspects the workers who run them. In reality, industrial electrical motor systems are liable for virtually a single-tenth of the carbon dioxide emissions that are produced by fossil-fueled electrical power plants. Fortunately, performance and trustworthiness are just two of the rewards of employing equipment motors.
Types
Before choosing a gearmotor, it is crucial to comprehend its requirements. The key factors to consider are the dimension, fat, and sound level of the gearmotor. Moreover, the energy, torque, and speed of the motor are critical factors. Specs are also critical for its operating atmosphere, these kinds of as the temperature and the stage of ingress security. Lastly, it is essential to establish its duty cycle to make certain it will run appropriately. To decide on a ideal gearmotor, seek the advice of the requirements of your software.
Some typical purposes of gearmotors incorporate packaging gear, conveyors, and substance managing applications. They also come with many rewards, which includes their capability to manage equally position and speed. This helps make them ideal for programs where pace and positioning are vital. Parallel-shaft gear units, for instance, are frequently employed in conveyors, materials dealing with, and steel mills. They are also ready to run in high-precision producing. For these reasons, they are the most common sort of gearmotor.
There are three frequent types of gears. Helical gears have teeth that are inclined at 90 degrees to the axis of rotation, creating them much more effective. Helicoidal gears, in the meantime, have a reduce sound stage and are therefore favored for purposes requiring large torque. Worm gears are favored for apps where torque and velocity reduction are important, and worm gears are suited for people situations. They also have benefits more than spur gears and worm gears.
The application of a equipment motor is almost limitless. From large equipment lifts to healthcare facility bed lifting mechanisms, gear motors make it possible to use a small rotor at a large velocity. Their lightweight building also allows them to shift hefty loads, these kinds of as cranes, but they do so slowly. Gear motors are an outstanding choice in purposes where place is an issue. A number of frequent purposes are discussed below. When deciding on a gear motor, bear in mind to select the best size and application for your wants.
Functions
A gearmotor’s pace is directly proportional to the gear ratio. By dividing the input velocity by the equipment ratio, the output velocity can be determined. Gear ratios earlier mentioned one decrease velocity, whilst equipment ratios underneath 1 improve pace. Performance of a gearmotor is described as its capability to transfer energy via its gearbox. This efficiency factor takes into account losses from friction and slippage. Most gearmotor producers will supply this curve on ask for.
There are a number of aspects that should be deemed when selecting a gearmotor. Initial, the application need to fulfill the desired velocity and torque. Second, the output shaft should rotate in the preferred direction. Third, the load have to be effectively matched to the gearmotor. Lastly, the working environment must be regarded, such as the ambient temperature and the amount of defense. These information will assist you find the excellent gearmotor. You can compare different kinds of gear motors on this website page and decide on the 1 that will meet your wants.
The micro-DC gear motor is a single of the most versatile types of geared motors. These motors are extensively utilised in smart automobiles, robotics, logistics, and the wise town. Other programs contain precision devices, individual care tools, and cameras. They are also generally located in higher-conclude automotives and are employed in wise cities. They also uncover use in numerous fields including outdoor experience gear, pictures gear, and electronics. The rewards of micro-DC gear motors are numerous.
The principal function of a equipment motor is to lessen the pace of a rotating shaft. Small electric powered clocks, for illustration, use a synchronous motor with a 1,200-rpm output velocity to push the hour, minute, and 2nd arms. Whilst the motor is little, the pressure it exerts is enormous, so it truly is crucial to guarantee that the motor is not above-powered. There is a substantial ratio amongst the enter torque and the output torque.
Dependability
The dependability of a equipment motor is dependent on a amount of variables, including material quality, machining precision, and operating circumstances. Gear failure is typically more serious than area fatigue, and can compromise personalized security. Trustworthiness is also influenced by the situations of installation, assembly, and use. The pursuing sections offer an overview of some crucial variables that effect gear motor trustworthiness. This write-up offers some ideas to increase gear motor dependability.
Initial and foremost, make certain you are getting from a reputable provider. Equipment motors are high-priced, and there is no standardization of the measurements. If a equipment breaks, changing it can get a lot of time. In the prolonged operate, dependability wins in excess of everything. But this does not imply that you can disregard the importance of gears – the quality of a equipment motor is much more critical than how long it lasts.
Value
The price of a equipment motor is comparatively minimal in comparison to that of other kinds of electrical motors. This sort of motor is frequently employed in money counters, printers, smart houses, and automation products. A DC equipment motor is also commonly employed in computerized window machines, glass curtain partitions, and banknote vending devices. There are numerous advantages to using a gear motor. Below are a handful of of them. Read on to learn much more about them.
Speed administration is one more advantage of a gear motor. The motors tend to have less dress in and tear than other motors, which means considerably less recurrent replacements. Additionally, many equipment motors are effortless to set up and need significantly less maintenance, which also assists reduce the general cost of ownership. Finally, because noise is a common worry for numerous electronic OEMs, DC gear motors are often quieter than their counterparts. For these motives, they are usually used in industrial settings.
An additional benefit of an electric gear motor is its dimension and energy. They are normally designed for 12V, 24V, and 48V voltages and two hundred-watt energy. Their rated pace is 3000 rpm and their torque is .sixty four Nm. They are also far more reputable than their AC counterparts and are excellent for several industrial purposes. They have a large ratio of three to two, which can make them ideal for a assortment of purposes.
A equipment motor is an electric motor that is coupled with a equipment prepare. It makes use of AC or DC power, and is usually called a equipment reducer. The major goal of these gear reducers is to multiply torque, even though preserving compact size and total effectiveness. Nevertheless, the performance of a gear motor is also affected by ambient temperature and lubricants. If the equipment motor is put in in the incorrect area, it may be ineffective and outcome in premature failure of the equipment.
China Professional OEM Custom 36mm Gear Motor with Small Sintered Planetary Gearbox wholesaler
Item Description
We are a manufacturing facility specialised in steel parts hardware & metal gearbox geared motor by means of powder metallurgy approach .We companies with ODM/OEM gearbox design and advancement , gearmotors manufacture.
A planetary gearbox is a gearbox with the enter shaft and output shaft aligned it delivers large torque transmission with very good stiffness and low noise , in a more compact foot print than other gearbox sorts . It can provide a great deal of speed reduction and torque in a tiny deal with the fixed axis .Gearbox is guarantee that it provides highly correct gear engagement, easy managing and minimal sounds and give the CZPT to enhance the torque and decrease the pace of an electrical motor.
A planetary equipment set is manufactured up of 3 sorts of gears , a solar equipment , world gears and a ring gear . The sunlight equipment at large speed is found at the centre of the gears , and transmits torque to the earth gears which are usually mounted on the moveable CZPT .The planet gears about the central axis rotation ,mesh with the sun equipment and an outer ring equipment . As all the planet carriers turns , it provides minimal-speed, higher-torque output .
Straight gears and racks are the classical components for mechanical transmission of rotary and transverse actions in between relocating parts of machines. This points out why these parts are so common and are employed to this kind of a big extent in numerous sectors of standard mechanics such that in follow it is impossible to uncover a rigid type power transfer generate chain which does not undertake these basic parts.
Description:
Solution Title : OEM 36mm reduced pace large torque geared motor / Velocity reducer / steel gearbox,powder transmission gear ,velocity reducer
Gearbox Sort: Planetary
Content: Steel
Gear backlash: ≤2°
Bearing:Porous Bearing ,Rolling bearing
Radial loading on output shaft:≤ 30 N
Equipment Ratio : 5:1 , 10:1 , 20:1 , 25:1 , thirty:1 , forty:1 , 50:1 , sixty:1 ,70:1…100:1… optional
Gearbox diameter : 8mm , 12mm , 16mm , 22mm , 24mm ,28mm, 32mm ,36mm, 38mm , 42mm ……
3V , 6V ,12V ,24V offered .
High Torque Brushed/Brushless/Stepper/AC Motor Usage Planetary Gearbox/Gear Reducer.
Planetary Gearbox advantages:
- Offers higher torque at sluggish speeds .
- The shafts are produced up of hardened and tempered alloy steel .
- Solar gears ,earth gears and ring gears are produced of powder metallurgy and sintering steel .
- Reduced sound ranges.
- Great good quality taper roller bearings for enter and output shafts .
- Large efficiency .
- Elevated repeatability . Its Its better velocity radial and axial load offers reliability and robustness, minimizing the misalignment of the equipment. In addition, uniform transmission and low vibrations at different loads offer a best repeatability.
- Perfect precision: Most CZPT angular balance improves the accuracy and trustworthiness of the movement.
- Lower noise degree due to the fact there is a lot more surface area make contact with. Rolling is considerably softer and jumps are practically nonexistent.
- Higher sturdiness: Due to its torsional rigidity and better rolling. To boost this attribute, your bearings help decrease the losses that would occur by rubbing the shaft on the box straight. Thus, higher efficiency of the gear and a considerably smoother procedure is achieved.
- Enhanced torque transmission: With more teeth in make contact with, the system is CZPT to transmit and endure a lot more torque. In addition, it does it in a much more uniform manner.
- Quite good levels of efficiency: Planetary reducers supply higher efficiency and thanks to its design and inner format losses are minimized in the course of their operate. In fact, nowadays, this sort of generate mechanisms are people that supply greater performance.
- Optimum versatility: Its system is contained in a cylindrical gearbox, which can be installed in almost any area.
Software:
keep track of,automated vending machine,automated cruise manage,doorway lock actuator, retractable rearview mirror, meters, optic axis manage device, head mild beam amount adjuster,printers,conditioning damper actuator,Automobile tail gate electric putter,tooth brush,vibrator, sanitary ware,coffee equipment,Sweeping robot,toys and many others.
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Rewards of a Planetary Motor
Besides being one particular of the most productive types of a drive, a Planetary Motor also offers a great amount of other rewards. These characteristics permit it to create a extensive variety of gear reductions, as nicely as make higher torques and torque density. Let’s just take a nearer seem at the benefits this mechanism has to provide. To realize what can make it so desirable, we are going to discover the diverse types of planetary methods.
Solar equipment
The solar gear on a planetary motor has two unique advantages. It makes much less sound and warmth than a helical gear. Its compact footprint also minimizes sounds. It can function at substantial speeds with no sacrificing efficiency. However, it need to be taken care of with consistent treatment to work proficiently. Photo voltaic gears can be simply broken by water and other particles. Solar gears on planetary motors may possibly require to be replaced in excess of time.
A planetary gearbox is composed of a sunlight equipment and two or far more planetary ring and spur gears. The sun equipment is the primary equipment and is pushed by the input shaft. The other two gears mesh with the sunlight gear and engage the stationary ring gear. The 3 gears are held with each other by a carrier, which sets the spacing. The output shaft then turns the planetary gears. This creates an output shaft that rotates.
An additional advantage of planetary gears is that they can transfer increased torques whilst becoming compact. These benefits have led to the creation of solar gears. They can decrease the volume of power eaten and create much more electricity. They also give a more time service existence. They are an exceptional option for solar-powered vehicles. But they must be installed by a qualified photo voltaic power business. And there are other benefits as effectively. When you install a photo voltaic gear on a planetary motor, the energy developed by the sunlight will be transformed to valuable power.
A solar gear on a planetary motor uses a photo voltaic gear to transmit torque from the sunshine to the planet. This method functions on the basic principle that the sun gear rotates at the very same price as the planet gears. The solar equipment has a common design modulus of -Ns/Np. Therefore, a 24-tooth sun gear equals a 3-1/2 world gear ratio. When you think about the performance of solar gears on planetary motors, you will be capable to determine whether the photo voltaic gears are more effective.
Solar equipment
The mechanical arrangement of a planetary motor includes of two factors: a ring equipment and a sunlight equipment. The ring equipment is set to the motor’s output shaft, whilst the sunlight equipment rolls about and orbits about it. The ring gear and solar equipment are joined by a planetary provider, and the torque they generate is dispersed across their teeth. The planetary construction arrangement also decreases backlash, and is vital to attain a rapid commence and quit cycle.
When the two planetary gears rotate independently, the sun equipment will rotate counterclockwise and the ring-gear will flip in the exact same direction. The ring-gear assembly is mounted in a provider. The provider equipment and solar gear are connected to every other by a shaft. The planetary gears and sunlight gear rotate about every single other on the ring-gear provider to lessen the speed of the output shaft. The planetary gear program can be multiplied or staged to get a greater reduction ratio.
A planetary equipment motor mimics the planetary rotation program. The input shaft turns a central equipment, known as the sunshine gear, although the planetary gears rotate about a stationary sunlight gear. The motor’s compact design permits it to be simply mounted to a motor vehicle, and its minimal bodyweight makes it excellent for tiny autos. In addition to getting highly productive, a planetary equipment motor also gives numerous other benefits.
A planetary gearbox makes use of a sun gear to supply torque to the other gears. The earth pinions mesh with an inside tooth ring equipment to make rotation. The provider also acts as a hub among the input equipment and output shaft. The output shaft brings together these two parts, offering a larger torque. There are 3 kinds of planetary gearboxes: the sun equipment and a wheel generate planetary gearbox.
Planetary gear
A planetary motor equipment works by distributing rotational pressure together a separating plate and a cylindrical shaft. A shock-absorbing device is integrated among the separating plate and cylindrical shaft. This depressed portion stops abrasion wear and foreign particles from entering the system. The separating plate and shaft are positioned coaxially. In this arrangement, the enter shaft and output shaft are rotated relative to one an additional. The rotatable disc absorbs the impact.
One more benefit of a planetary motor equipment is its performance. Planetary motor gears are extremely productive at transferring electricity, with ninety seven% of the enter energy becoming transferred to the output. They can also have higher gear ratios, and offer low noise and backlash. This design and style also enables the planetary gearbox to perform with electric powered motors. In addition, planetary gears also have a lengthy services daily life. The effectiveness of planetary gears is thanks in portion to the big number of enamel.
Other rewards of a planetary motor equipment incorporate the ease of modifying ratios, as effectively as the diminished security inventory. Not like other gears, planetary gears never need specific resources for altering ratios. They are utilised in quite a few industries, and share components across numerous dimensions. This implies that they are value-successful to generate and demand considerably less basic safety inventory. They can stand up to large shock and wear, and are also compact. If you’re seeking for a planetary motor equipment, you’ve come to the right location.
The axial finish floor of a planetary gear can be worn down by abrasion with a separating plate. In addition, international particles may enter the planetary equipment unit. These particles can damage the gears or even result in sounds. As a outcome, you need to examine planetary gears for hurt and use. If you happen to be looking for a gear, make sure it has been completely examined and set up by a expert.
Planetary gearbox
A planetary motor and gearbox are a common blend of electric powered and mechanical electricity sources. They share the load of rotation amongst numerous equipment enamel to improve the torque ability. This style is also more rigid, with minimal backlash that can be as low as one or two arc minutes. The positive aspects of a planetary gearmotor over a conventional electric motor incorporate compact dimensions, high effectiveness, and significantly less risk of equipment failure. Planetary equipment motors are also much more dependable and durable than conventional electrical motors.
A planetary gearbox is designed for a one stage of reduction, or a multiple-phase unit can be developed with numerous personal cartridges. Gear ratios could also be chosen according to user desire, either to experience mount the output phase or to use a 5mm hex shaft. For multi-stage planetary gearboxes, there are a variety of different possibilities accessible. These consist of high-effectiveness planetary gearboxes that attain a ninety eight% efficiency at one reduction. In addition, they are noiseless, and minimize warmth reduction.
A planetary gearbox might be used to boost torque in a robot or other automated program. There are distinct kinds of planetary gear sets accessible, which includes gearboxes with sliding or rolling sections. When choosing a planetary gearset, think about the setting and other aspects such as backlash, torque, and ratio. There are a lot of advantages to a planetary gearbox and the benefits and negatives linked with it.
Planetary gearboxes are related to people in a solar program. They characteristic a central sun equipment in the center, two or much more outer gears, and a ring equipment at the output. The planetary gears rotate in a ring-like composition about a stationary solar gear. When the gears are engaged, they are linked by a provider that is set to the machine’s shaft.
Planetary gear motor
Planetary gear motors minimize the rotational speed of an armature by one particular or more times. The reduction ratio is dependent on the composition of the planetary equipment system. The planetary gear system has an output shaft and an armature shaft. A separating plate separates the two. The output shaft moves in a circular sample to flip the pinion 3. When the pinion rotates to the engagement situation, it is engaged with the ring equipment 4. The ring equipment then transmits the rotational torque to the armature shaft. The end result is that the motor cranks up.
Planetary gear motors are cylindrical in form and are available in various electricity amounts. They are typically made of metal or brass and include multiple gears that share the load. These motors can handle enormous energy transfers. The planetary gear drive, on the other hand, requires far more elements, this sort of as a sun’s gear and a number of planetary gears. As a result, it may possibly not be ideal for all sorts of purposes. Therefore, the planetary gear drive is usually utilised for a lot more sophisticated machines.
Brush dusts from the electrical motor may possibly enter the planetary equipment unit and result in it to malfunction. In addition, abrasion use on the separating plate can influence the gear engagement of the planetary equipment device. If this takes place, the gears will not have interaction effectively and could make sounds. In get to avoid these kinds of a predicament from transpiring, it is crucial to regularly inspect planetary equipment motors and their abrasion-resistant separating plates.
Planetary gear motors arrive in many diverse electrical power amounts and measurements. These motors are typically cylindrical in form and are made of steel, brass, plastic, or a mix of equally supplies. A planetary gear motor can be utilised in applications in which space is an issue. This motor also makes it possible for for reduced gearings in small spaces. The planetary gearing enables for large quantities of electricity transfer. The output shaft measurement is dependent on the gear ratio and the motor speed.